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Rated 4.6 out of 5 based on 96 reviews on Trustpilot
Paper Padded Mailer
Plus Printers offers superior-quality paper padded mailers that provide safety, branding, and environmentally friendly packaging in one package. These padded mailers are constructed with strong recycled paper and a padded lining to protect your parcels in transit on their journey moving throughout the USA. Whether you want a custom-printed mailer box with a logo, bubble wrap paper mailers padded for additional protection, or recyclable paper padded mailers, we offer them all.
Our print technology creates striking colors and bold designs that your brand can be proud to wear. Available in a variety of patterns, sizes, and coatings, our double poly air plastic mailers are not just a way to protect your mail order items, but a chance to advertise the products in style. Whether it is a retail or general packaging, small businesses or big corporations, our padded paper mailers offer a cost-effective way to perform while saving the planet. Select Plus Printers to have your products shipped with style and be environmentally friendly. Order now!
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Send your specs and get professional pricing back within 2 hours on business days.
Product Specifications
| Box style | Paper Padded Mailer |
|---|---|
| Dimensions | All custom sizes and shapes |
| Minimum quantity | 100 boxes |
| Board | Greyboard 1.5mm – 3mm |
| Wrap stock | 128–157gsm art paper, kraft, or textured |
| Closure | Two concealed neodymium magnets |
| Format | Assembled or collapsible |
| Printing | Offset and digital, CMYK + spot colour |
| Lamination | Matte, gloss, or soft touch |
| Add-on finishes | Spot UV, foil, embossing, debossing |
| Inserts | Foam, EVA, pulp, card — velvet or silk lined |
| Proof | Free digital proof, sample on request |
| Turnaround | 12–15 business days after approval |
| Shipping | Flat rate, tracked |
Customization options
Offset Printing
Digital Printing
Pantone Colors
Soft Touch Lamination
Spot Gloss UV
Hot Foil Printing
Blind Embossing
Window Patching
White Kraft
Natural Brown Kraft
Textured Paper
Grey Chipboard
Product details
Why Do Paper Padded Mailers Matter?
In a competitive market, packaging is not just about protection. It is also a communication tool. A plain paper mailer makes a big statement about your brand. USA Businesses are switching from plastic poly mailers to these stylish, eco-friendly padded paper mailers for a more sustainable way of shipping.
The great thing about these mailers is that you can achieve safety, strength, and branding at the same time. Add your logo, company colors, industry specs and more to every package you send. Packaging is the first thing customers see it makes an emotional connection even before they see the product inside.
Besides the types of mailers, Plus Printers have them in styles, materials, and sizes. Coatings like high gloss, matte, or soft-touch can be selected for a premium effect. Our mailers are great for e-commerce, subscription boxes, retail brands, and wholesale packaging. Your customers feel appreciated when they get a beautifully designed padded mailer.
As there is an increase in demand for eco-friendly recyclable paper padded mailers, it is high time that you start using a packaging that is not only sustainable but also helps in branding.
What Is a Paper Padded Mailer?
A paper padded mailer is a tough, recycled paper envelope with built-in padding to replace a traditional padded mailer made from plastic bubble wrap. It is an eco-friendly solution for any item's packaging and shipping. We offer custom safe, and sustainable padded mailers in all the styles you could want.
Where Are Paper Padded Mailers Used?
E-Commerce Businesses
Online retailers choose padded paper mailers to ship apparel, beauty supplies, books and more securely throughout the USA.
Retail Brands
To printed mailers, retailers add logos and colors, making each space suit an advertisement.
Corporate and Office Use
Businesses use them for mailing documents, samples, and promotional items with panache.
Events and Marketing Campaigns
Custom printed paper padded mailers are great for events, giveaways, and direct mailings to give a professional image.
Why Use Paper Padded Mailers?
Eco-Friendly Choice
It is a recyclable paper padded mailer instead of poly or plastic mailers. It is about time you chose a recyclable paper mailer made of thinly padded and lined paper.
Strong Protection
You don't need to add additional mailer packaging because the built-in padding protects your products in the mail like bubble wrap.
Branding Power
Custom printing and logos on your package represent your brand and become the message that speaks to your customers.
Affordable and Wholesale Options
We offer inexpensive wholesale pricing, which allows your business to buy high-quality mailers.
What Sizes Do We Offer?
| Size (Inches) | Usage Example |
| 6 x 9 | Small items, jewelry, stationery |
| 8.5 x 11 | Documents, magazines, books |
| 10 x 13 | Apparel, gadgets, accessories |
| 12.5 x 15 | Bulkier items, retail products |
What Coating Options Are Available?
You can choose from one of these finishes for your printed paper mailers:
- Gloss Coating
- Matte Coating
- UV Coating
- Aqueous Coating
- Soft-Touch Coating
- Satin Coating
- Varnish
- Spot UV Coating
Every finish offers your packaging a different look and feel.
Our Sampling Options
Plus Printers realize the significance of sample checking before going for the bulk quantity. That is why we provide:
- 2D Flat View: View your design in digital form before printing.
- 3D Mockup: See what your mailer will look like from every angle.
- Physical Samples: Get the live impression of your product in action at your doorstep.
You can also get samples of the items to approve colors, logos, and styles before production starts. It mitigates risk and makes sure the final product matches your vision. Most of our USA customers like our 3D and video samples, because they can really see before they get the bubble wrap paper mailer padded orders.
Which Color Models Do We Use?
We offer two professional color models for your custom printed padded mailers:
- CMYK: It is perfect for full-color dazzling prints.
- PMS: It keeps the brand color uniform across all packaging.
These templates ensure that your brand image is maintained. Whether you require a bulk quantity of recycled paper padded mailers or even smaller quantities for those promotional mailings, the printed result will have precise and sharp colors.
Why Choose Plus Printers?
Choose Plus Printers and choose confidence, affordability and innovation. We are experts in USA brand connection through custom print and design paper padded mailers. Our environmentally-friendly mailers are a great option for convenient and affordable mailing.
Plus Printers offer custom dimensions, premium finishes, and bulk printing. We keep in contact with you to create packaging with your own brand presentation. We provide the fastest turnaround times and the lowest prices in the industry from small to large businesses for all retail/resale and e-commerce environments.
When you seek more than packaging, trust none other than Plus Printers for branding, sustainability and quality in every order.
Contact us right now by phone at +1-917-310-3156 or by email at info@plusprinters.com.
FAQs
Can I order custom printed padded paper mailers with my logo?
Yes, we provide custom design with your logos, colors and branding.
Do you offer wholesale prices on paper padded mailers?
Yes, all of our products are available for wholesale at very low prices.
What products can be shipped in bubble wrap paper mailer padded envelopes?
Clothing, accessories, books, electronics and paperwork can all ship comfortably inside our padded mailers.
Frequently asked questions
What is the minimum order for Paper Padded Mailer?
100 boxes. Per-box pricing drops at 500, 1,000, and 5,000 units, so ask for tiered pricing if you expect to reorder.
How long does an order take?
12–15 business days from approved proof to dispatch. Rush production is available on request for an additional charge.
How long does an order take? Can you help with the design?
Yes. Our design team prepares dielines, sets up your artwork, and produces the proof at no cost, whatever the order size.
Do you provide samples before production?
very order includes a free digital proof. Physical samples of your exact box can be produced on request before the full run.
Which payment methods do you accept?
Credit and debit cards, PayPal, and bank transfer. Larger runs can be split into a deposit and a balance on dispatch.
Are the materials eco-certified?
Boards are FSC-certified, and inks, coatings, and adhesives meet food-contact standards where the box needs it.