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Custom Made Packaging
Custom Made Packaging
  • Description
  • Why Choose Us
  • Artwork Guidelines
  • Order Process
  • FAQ

Why Do People Love Large Popcorn Boxes So Much?

Popcorn boxes are honestly pretty versatile. Yeah everyone thinks movie theater first but they show up at way more places than that. Birthday parties, graduation parties, baby showers, corporate events, carnivals, sports games, fundraisers. 

Plus Printers has made popcorn packaging for 10 years. We work with small movie theaters, event planning companies, party supply folks, schools doing fundraisers, businesses hosting events. The boxes use FDA-approved materials because they are touching food. We're talking proper food grade paperboard here, not just whatever's cheap.

Here's the main reason people come to us. No minimum orders. Order 100 from us. Order 500. Or whatever your actual requirements are.

We Have Different Boxes For All Types Of Businesses And Their Requirements

Standard large popcorn boxes are the most used ones. That rectangular shape that's wider at the top than the bottom. Red and white stripes are traditional but you can do whatever colors and designs you want. These can contain a ton of popcorn, they are easy to hold while you are eating.

Custom paper popcorn boxes let you print whatever you want on them. Your company logo for corporate events. Birthday kid's name and age for parties. School mascot for fundraisers. Movie theater branding. Whatever. Full color printing means you are not limited to simple text. Photos, graphics, complex designs all work.

Popcorn boxes for party use often come in fun themes. Superhero designs for kids' birthdays. Elegant patterns for weddings. Holiday themes for seasonal events. You can match them to whatever theme the party has going on. Makes everything look more coordinated and thought out.

Popcorn paper cones have a different vibe entirely. Instead of the box shape you get a cone like an ice cream cone but for popcorn. These are popular at carnivals and outdoor events. They are easier to hold while walking around. Take up less space when you are storing them too.

Then there's stuff like the barbie popcorn bucket trend that went viral. Movie tie-in packaging becomes a collectible thing. If you are doing a themed event or promotion, special shaped containers can be a huge draw. People keep them and reuse them which means your branding sticks around longer.

Movie Theaters Need Strong, Cool Looking and Reliable Packaging

Popcorn box packaging for theaters needs to be strong enough to hold hot buttery popcorn without getting soggy. The grease resistance matters a lot. Nobody wants their box getting soggy and collapsing right in the middle of the movie. We use materials that handle grease and moisture without breaking down.

Large is the most popular but you might also want medium and small. We can make different sizes so customers can pick what fits their appetite and budget. Theaters make good money on concessions so having options that work for different customers helps sales.

Custom branding turns every popcorn box into advertising. Your theater name and logo on every box means people remember where they had a good time. They take photos of the popcorn box and share them on social media. Free marketing basically.

Get Popcorn Boxes For Your Parties As Well!

Birthday parties for kids almost always have popcorn now. Parents set up a popcorn bar or station and let kids fill up boxes. It's easy, not too expensive, and kids love it. Popcorn boxes for party use in the birthday kid's favorite colors or with their name printed on them make it feel more special. Graduation parties, baby showers, bridal showers all use popcorn boxes too.

Here is how popcorn boxes are used at different events:

 

Event Type Popular Box Styles Common Design Elements Typical Order Size
Kids birthday parties Colorful boxes, cartoon themes Character designs, bright colors, name and age 25 to 100 boxes
Movie nights and theater events Classic red and white or custom theater branding Movie themes, theater logos, retro designs 100 to 1,000 boxes
Corporate events and trade shows Clean professional designs Company logos, brand colors, contact info 250 to 2,000 boxes
Weddings and elegant events Sophisticated patterns and colors Couple's names, wedding colors, elegant fonts 100 to 300 boxes
School and sports events Team colors and mascots School logos, team names, spirit designs 200 to 1,000 boxes
Carnivals and fairs Bright fun designs or cones Vintage carnival looks, bold colors 500 to 5,000 boxes

What Materials Do We Use For Our Popcorn Boxes?

Popcorn boxes need to handle hot food and grease. The paperboard we use is treated for grease resistance. Otherwise the box gets soggy and gross and nobody wants that.

Standard weight around 14 to 16 points works for most popcorn boxes. Thick enough to hold the weight, thin enough to keep costs reasonable. If you are doing really large boxes or need extra durability you can go up to 18 points.

All materials are FDA-approved for direct food contact. This isn't optional, it's required. We only use approved paperboard and inks. Eco Friendly Popcorn Box options are available if that matters to your brand or event. Recycled paperboard, biodegradable coatings, soy-based inks. 

Get Your Packaging Custom Printed By Plus Printers

Plain white boxes are boring. Custom printing turns them into something people notice and remember. We do full color printing so you can use any colors, photos, graphics, whatever you want there.

For businesses your logo needs to be prominent. Make sure people can read your company name easily. Include your website or social media handles. Every box becomes a little billboard.

Inside printing is less common on pink popcorn boxes but it's possible. Open the box and there's a message or design inside. For special events this adds a nice surprise element.

Why People Choose Plus Printers

We have been making popcorn boxes for 10 years and we have probably done every possible variation. Movie theaters, school fundraisers, wedding planners, corporate event coordinators, party supply stores. Lots of repeat customers who say something.

Small orders get treated like big ones here. Your 75 box order for a graduation party gets the same quality control as someone ordering 10,000 for their theater. Every box represents your event or business so quality matters.

The flexibility of no minimums helps small operations and one-time events. you are not forced to spend thousands of dollars or store boxes you don't need. Order what you need when you need it. Simple as that.

The Wrap Up

Popcorn boxes might seem like a small detail but they are part of the experience. Good packaging makes events more fun and helps businesses look professional. Whether you need large popcorn boxes for a theater, custom designs for a party, or branded boxes for corporate events, we make it easy to get exactly what you need without jumping through hoops. Contact Plus Printers and let's make popcorn packaging that works for whatever you are planning.

  • No Hidden Fees
    We have no hidden fees or surprise charges at all. You get exactly what you are ordering with transparent pricing every time.
  • Fast Prototyping
    Fast prototyping allows you to review & approve your packaging design, and you can request any modifications before full production.
  • Free Samples or Mock-ups
    Free samples and mock-ups of the exact style, design, and size of your packaging. So, you need to check them before finalising the order with us.
  • Budget Friendly Pricing
    Get high-quality packaging solutions at competitive rates that deliver value, durability, & customization without exceeding your budget limits.
Large Popcorn Boxes
  • Easy Ordering Process
    Enjoy our hassle-free ordering method. You just have to submit the order form, define your requirements, and place the packaging order within minutes.
  • Premium Quality Guarantee
    You will be satisfied with our services. We use strong materials to keep your packaging safe and professional every single time you order.
  • Bulk Order Management
    Handling, planning, and quality control of your bulk orders are carefully coordinated during the whole production process.
  • Order Tracking And Updates
    We keep you updated during the production process. So, you have an idea of how your packaging order is progressing.
Request a Quote
Step 1: Request a Quote

You just need to contact us and tell us exactly what you want for your packaging. Share the required sizes, quantity, material, or finishings. We quickly design a custom quote for you, based on your needs, without any delays & confusion.

Submit Your Artwork
Step 2: Submit Your Artwork

When you are ready with your final design files, send them over. Must check that your files match our request needs(as outlined above). In case you need a suggestion, our design team can offer free help on your printed artwork and design setup.

Receive Your Digital Proof
Step 3: Receive Your Digital Proof

You will receive a digital mock-up of your boxes for check. When you have approved the design, we will begin production. The digital proof will display all design features, including any additions or removals needed before approval.

Approve the Proof
Step 4: Approve the Proof

Once you’re satisfied with the design of the digital print, just approve the proof. After your confirmation, we move your project into production, making sure everything is done just as you desire. We proceed exactly as you approve.

Production Stage
Step 5: Production Stage

After your approval, your order goes into production immediately. From that point onward, we guarantee a smooth & timely completion of your packaging. Our team closely observes each stage of the process to keep quality or consistency without delays.

Packaging and Shipping
Step 6: Packaging and Shipping

When the production process is done, we ship custom packaging boxes to the customer’s doorstep. You’ll also get your tracking information so you can stay updated until delivery.

To ensure optimal customer satisfaction, Plus Printers works hard to make every step of the experience with custom packaging smooth and professional, starting from artwork submission. They also make it clear to the maximum quality standards that customers follow their rules on submission details.

Accepted File Formats
File Formats

We recommend clients provide their artwork options in AI, PDF, or PSD layouts. They guarantee smooth & accurate results during the printing process. Helps maintain the design quality, sharp details, and correct colours. This process supports clean output and professional consistency in every production run.

Resolution Requirements
Resolution Requirements

To have clear or fast printing, all files should have a resolution of 300 DPI. This helps to avoid any pixelation, bluriness, and loss of detail in text and images. Improves packaging design quality during the production procedure.

Color Mode
Color Mode

All artwork must be created in a CMYK format instead of RGB. CMYK is mainly used for the reproduction of a true and vibrant colour match on your packaging. So, your artwork on the final printed package will look exactly how you designed it.

Bleed Line and Safe Zones
Bleed Line and Safe Zones

Includes a minimum of 0.125 inches (1/8”) bleed on all sides of your design to ensure a proper cutting without any white borders. Maintains important features such as graphics, text, and logos at least 0.125 inches inside the small line. Ensures your final packaging looks professionally finished.

Consumer Questions

Q: What’s your Minimum Order Quantity for Large Popcorn Boxes?
A: Our minimum order quantity (MOQ) for custom packaging is flexible, starting as low as 100 units. We are committed to accommodating orders of all sizes, whether small or large. It's important to note that the MOQ may vary. For the most accurate information, we recommend reaching out to our agents who will be happy to assist you.
Q: What’s Your Turnaround Time for Large Popcorn Boxes Order?
A: Typically, our turnaround time ranges from 12-15 days, depending on the complexity and quantity of your order. But we also offer expedite shipping with some extra charges.
Q: Can You Assist in the Design Process?
A: Absolutely! We have a team of skilled designers ready to help bring your packaging ideas to life, offering guidance from concept to final design.
Q: Do You Provide Proof/Samples Before Final Production?
A: Yes, we provide digital proofs and, upon request, physical samples of your design to ensure everything is perfect before full-scale production.
Q: What are the Accepted Payment Methods?
A: We offer a variety of payment options for your convenience, including credit/debit cards, PayPal, and bank transfers. Choose the one that works best for you.
  • Specification
  • Custom Styles & Sizes
    Customised Styles And Sizes

    Don’t get stressed about limited packaging options; we’ve got you covered. We provide custom sizes and styles personalised according to your requirements. Just share your unique idea, & we’ll turn it into perfectly crafted packaging every time.

  • Printing Options
    Printing Options

    Our affordable, modern, & premium printing choices, such as offset, digital, or screen printing. You can add your brand name, logo, or design you want. We change your ideas into a beautiful print that looks professional.

  • Paper Stock
    Add-On Options

    We've got several choices for you when it comes to finishes, coatings, and add-on touches. From custom inserts (cardboard, foam), to dividers, handles, windows (die-cut), sleeves & so on. We help you make your packaging stand out.

  • Quantities
    Paper Stock

    Select our strong materials option like cardboard, rigid stock, kraft paper, & corrugated sheets. Every material has its own sturdiness and feel. We carefully test the right material for your packaging requirements, so your boxes always stay strong or stylish.

  • Production Processes
    Box Quantities

    Doesn't matter, you need 50 boxes for a small order or a large order of 10,000, we’ve got everything you need. All orders are created with the same care and quality. Each order is produced to meet the highest standards.

  • Add-on Options
    Turnaround Time

    We keep things fast & reliable. Our standard production takes just 6 to 7 business days. Need it sooner? No problem at all, we can rush your order & deliver in 3 to 4 business days when required.

  • Turn Around Times
    Design Support

    Our design support is provided for all your packaging requirements. Working closely with you to ensure accuracy from concept to final artwork. We ensure your final artwork meets both aesthetic and technical standards.

  • Coating Options
    Sample & Prototyping Options

    Sample and prototyping services are provided prior to mass production. Includes sample making, size checking, material checking, and print checking. So, everything has been verified before production.

  • Coating
  • Printing Options
  • Special Finishes
  • Paperboard
  • Corrugated
  • Fluted Grades
  • Rigid Materials
Material 1
Aqueous Coating
Material 2
UV Coating
Material 3
Spot Glass UV
Material 4
Soft Toch Coating
Material 5
Varnish
Material 6
Lamination
Material 7
Anti-scratch Lamination
Material 8
Soft Touch / Silk Lamination
Material 10
Offset Print
Material 11
Digital Print
Material 12
UV Print
Material 13
Water-based Ink
Material 14
Hot Foil Stamping
Material 15
Cold Foil Printing
Material 16
Blind Emboosing
Material 17
Blind Deboosing
Material 18
Registered Embossing
Material 19
Combination Embossing
Material 19
Window Patching
Material 20
SBS C1S
Material 21
SBS C2S
Material 22
CCNB
Material 23
Fully Recycled CCNB
Material 24
Natural Brown Kraft
Material 25
White Kraft
Material 25
Black Kraft
Material 25
Uncoated Unbleached Kraft
Material 25
Clay-coated Kraft Back
Material 25
Clay Natural Kraft
Material 25
Metallic
Material 25
Holographic
Material 25
Textured
Material 25
Natural Kraft Board
Material 26
Oyster White Board
Material 27
Kemi White Board
Material 28
Bleached White Board
Material 28
Single Face
Material 28
Single Wall
Material 28
Double Wall
Material 28
Triple Wall
Material 28
A-Flute
Material 28
B-Flute
Material 28
C-Flute
Material 28
E-Flute
Material 28
F-Flute
Material 28
Grey Chipboard
Duplex Chipboard
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