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  • Description
  • Why Choose Us
  • Artwork Guidelines
  • Order Process
  • FAQ

Best Large Cardboard Boxes for Shipping Heavy-Duty Products 

Are you struggling to find the right shipping box for your large, heavy-duty items? Custom large cardboard boxes are the most reliable option for your shipping needs. These boxes allow you to ship oversized products, warehouse inventory, and bulk wholesale orders. 

We manufacture large cardboard boxes trusted by more than 500+ brands in the USA. Our custom boxes are designed with precision and strength to handle the real-world challenges. We give you full assistance in choosing the right box size for your products. 

How to Choose the Right Large Cardboard Box for Your Business

A box will perform best if it is designed according to the dimensions, size, and type of the product. Further, what is the weight of the product, and where do you want to ship it, also matters a lot. 

Weight and Capacity 

The weight of the product is the most crucial component when you are choosing the right box for your product. For instance, if you are shipping heavy items, you will need corrugated cardboard boxes. These boxes provide strength and do not collapse during stacking. However, if your product is lightweight, you can choose single-wall corrugated boxes to reduce the cost of the packaging. 

Material Strength 

Your product will stay safe if you have chosen the right material strength. The strength of a box is defined through its corrugated structure. The wavy layer (flute) decides the strength of your box. 

  • A-Flute is the strongest, and it is best for cushioning fragile products.
  • B-Flute offers strength and puncture resistance.
  • C-Flute is suitable for balanced strength during general shipping
  • E/F-Flute is the thinnest of all, and it is used for retail packaging

Caliper and Durability 

The caliper is measured in points, and it refers to the thickness of the box. A higher caliper is equal to more strength for your box. It provides better durability to your boxes if you are shipping to faraway places. 

Dimension of Box

The right box dimensions would be cost-effective for your business. It reduces the shipping cost and keeps the product safe during transit. For instance, if you have a household appliances business, you can choose 12 x 12 cardboard boxes with A-flute to deliver products safely to the consumer's place.

Product Fit 

The box should perfectly fit your product. It helps you deliver the product without any possible damage to the customer. 

We assist you in choosing wholesale large cardboard boxes to help you scale your business effectively. We make sure that you choose the right box that offers strength, durability, and delivers your products safely to the destination. Here are the details for more reference: 

Box Dimensions (L × W × H) Best Use Weight Capacity  Recommended Material  Industry Use
18 × 18 × 18 inches Small appliances, clothing, retail goods Up to 30–40 lbs Single-wall corrugated (B or C flute) e-commerce, apparel
24 × 18 × 18 inches General shipping, mixed items Up to 40–50 lbs Single or double-wall corrugated e-commerce, retail
24 × 24 × 24 inches Moving boxes, bulk storage Up to 50–65 lbs Double-wall corrugated (C flute) Logistics, warehousing
30 × 20 × 20 inches Medium-large items, lightweight bulky goods Up to 65–80 lbs Double-wall corrugated Manufacturing, distribution
36 × 24 × 24 inches Oversized items, industrial products Up to 80–100 lbs Heavy-duty double-wall or triple-wall Industrial, export
48 × 40 × 36 inches (Pallet Size) Freight shipping, palletized goods 100+ lbs Triple-wall corrugated Logistics, bulk shipping
Custom Sizes Exact product fit, specialty packaging Depends on design Custom corrugated cardboard All industries

 

Custom Large Cardboard Boxes Designed Specifically for Your Products 

The shipping requirements of every product are different. We customize large cardboard boxes according to the specifications of your products. We do not try to force your products into standard-sized boxes. We create boxes for your products that do not require extra protective materials and prevent product movement during shipping. Further, we make sure you get the optimum warehouse space. 

We provide custom large cardboard packaging solutions according to your needs. So, whether you need oversized cartons for industrial goods or you need specifically designed boxes for your warehouse inventory, we are ready to help.

Suitable Box Styles for Your Industry 

A right box style selection makes your packaging efficient and protects the product. Choose the right box style that matches your product size and weight.

RSC (Regular Slotted Container)

These containers are an ideal choice for warehouses and logistics. Their best use is in shipping and storage.

Die-Cut Boxes 

Custom die cut cardboard boxes reduce the movement of the products inside the boxes. Mostly fragile items work best for this type of packaging.

Premium Boxes  

These large cardboard boxes are perfect for branding and presentations. The magnetic cardboard boxes and custom luxury cardboard boxes are used for premium products. They are mostly used in gifting and high-end packaging. 

Custom Printed Large Cardboard Boxes For a Unique Brand Identity  

The brand used to think that packaging was just a layer of protection for the product. Especially for large packaging boxes, it is mostly overlooked. With our custom printed large cardboard boxes, your heavy-duty shipments become part of your marketing strategy. We help you design unique boxes that represent your true brand identity. 

We use advanced printing techniques like offset printing and digital printing for different types of orders. Further, we design your large cardboard boxes with logo and prints that make your brand visible from the warehouse to the doorstep of the customers.

Large Cardboard Box Solutions for Various Industries

The sizes and shapes of products are not the same in any industry. So they require different packaging solutions. We assist you in choosing the best solution according to your industry. 

eCommerce and Retail Shipping

The e-commerce industry requires packaging solutions that satisfy its branding and product protection needs. Cardboard shipping boxes and white cardboard boxes are the best choice for e-commerce and retail shipping.

Industrial and Manufacturing

Industrial packaging solutions need high strength and load capacity. Double-wall corrugated cardboard boxes with high calipers are the most suitable option for industries and manufacturing.

Food and Beverage Distribution

Food packaging has different needs than normal packaging. You need to make sure the food is packed in food-grade packaging, which is according to the FDA guidelines. The best option for your brands is food-safe corrugated cartons with protective moisture-resistant coatings.

Electronics and Fragile Goods

Electronics packaging design needs a precision fit. They are fragile and require proper cushioning. Custom corrugated boxes with inserts work perfectly for these types of products.

Apparel and Lifestyle Brands

Lifestyle packaging requires something that looks attractive and keeps the product safe. You can use custom cardboard boxes with handles to make these boxes functional and appealing according to the needs of your brand. 

Logistics and Warehousing

Packaging solutions for logistics and warehouses need to handle stackability and space problems. RSC boxes with customized dimensions according to your product will be the best choice. 

Efficient Packaging Design That Reduces Cost and Waste

A packaging design needs to be smart and efficient. Our design process is designed to reduce the excess packing materials. Further, we improve the design without compromising the packaging appeal. We suggest the most suitable structural designs that reduce shipping due to optimized dimensions. This also makes the package efficient and easy to handle due to the shipping process. The right custom packaging not only protects the products, but it also saves you a lot of money in logistics.

Sustainable Large Cardboard Boxes

Sustainable packaging is becoming the global trend. It also influences purchasing decisions. As the packaging is the first interaction of the customer with your brand, they see the labels of sustainable materials used in the packaging. We create FSC®-certified packaging that reduces the environmental impact.

Fast Turnaround with Effective Supply Chain Support 

Fast turnaround is essential to keep the supply chain smooth and operational. We allow you to choose the best turnaround time for your personalized large cardboard boxes. You can choose between: 

  • Standard (Within 3 months)
  • Express (Less than 1 month)
  • Urgent (6- 8 days) 

We ensure that you get consistent packaging without any disruption. We allow you to scale efficiently without compromising on the quality of the packaging. However, the delivery time may vary depending on the customization and quantity of the order. 

Why Large Businesses Choose Plus Printers 

At Plus Printers, we provide a complete packaging solution for large-scale businesses. We help you design custom cardboard boxes from scratch. These boxes meet the needs of your branding and provide protection during the shipping process. 

We offer: 

  • Full customization in size, style, and design
    Custom cardboard packaging boxes with high durability
  • Competitive pricing for wholesale large cardboard boxes 
  • Urgent Turnaround with fast delivery across the USA

Get Large Cardboard Boxes For Your Business

The right packaging is the backbone of your business. It reduces the costs, prevents damage, and enhances the overall customer experience. Our custom large cardboard boxes are expertly engineered according to your demands. These boxes can handle pressure and make your operation smooth . Further, you can get assistance in design and free samples from us.

Whether you need large cardboard boxes for your clothing manufacturing unit or industrial products, we are ready to deliver you the best packaging solution at Plus Printers. 

Get a custom quote today and upgrade your packaging with confidence.

  • No Hidden Fees
    We have no hidden fees or surprise charges at all. You get exactly what you are ordering with transparent pricing every time.
  • Fast Prototyping
    Fast prototyping allows you to review & approve your packaging design, and you can request any modifications before full production.
  • Free Samples or Mock-ups
    Free samples and mock-ups of the exact style, design, and size of your packaging. So, you need to check them before finalising the order with us.
  • Budget Friendly Pricing
    Get high-quality packaging solutions at competitive rates that deliver value, durability, & customization without exceeding your budget limits.
Large Cardboard Boxes
  • Easy Ordering Process
    Enjoy our hassle-free ordering method. You just have to submit the order form, define your requirements, and place the packaging order within minutes.
  • Premium Quality Guarantee
    You will be satisfied with our services. We use strong materials to keep your packaging safe and professional every single time you order.
  • Bulk Order Management
    Handling, planning, and quality control of your bulk orders are carefully coordinated during the whole production process.
  • Order Tracking And Updates
    We keep you updated during the production process. So, you have an idea of how your packaging order is progressing.
Request a Quote
Step 1: Request a Quote

You just need to contact us and tell us exactly what you want for your packaging. Share the required sizes, quantity, material, or finishings. We quickly design a custom quote for you, based on your needs, without any delays & confusion.

Submit Your Artwork
Step 2: Submit Your Artwork

When you are ready with your final design files, send them over. Must check that your files match our request needs(as outlined above). In case you need a suggestion, our design team can offer free help on your printed artwork and design setup.

Receive Your Digital Proof
Step 3: Receive Your Digital Proof

You will receive a digital mock-up of your boxes for check. When you have approved the design, we will begin production. The digital proof will display all design features, including any additions or removals needed before approval.

Approve the Proof
Step 4: Approve the Proof

Once you’re satisfied with the design of the digital print, just approve the proof. After your confirmation, we move your project into production, making sure everything is done just as you desire. We proceed exactly as you approve.

Production Stage
Step 5: Production Stage

After your approval, your order goes into production immediately. From that point onward, we guarantee a smooth & timely completion of your packaging. Our team closely observes each stage of the process to keep quality or consistency without delays.

Packaging and Shipping
Step 6: Packaging and Shipping

When the production process is done, we ship custom packaging boxes to the customer’s doorstep. You’ll also get your tracking information so you can stay updated until delivery.

To ensure optimal customer satisfaction, Plus Printers works hard to make every step of the experience with custom packaging smooth and professional, starting from artwork submission. They also make it clear to the maximum quality standards that customers follow their rules on submission details.

Accepted File Formats
File Formats

We recommend clients provide their artwork options in AI, PDF, or PSD layouts. They guarantee smooth & accurate results during the printing process. Helps maintain the design quality, sharp details, and correct colours. This process supports clean output and professional consistency in every production run.

Resolution Requirements
Resolution Requirements

To have clear or fast printing, all files should have a resolution of 300 DPI. This helps to avoid any pixelation, bluriness, and loss of detail in text and images. Improves packaging design quality during the production procedure.

Color Mode
Color Mode

All artwork must be created in a CMYK format instead of RGB. CMYK is mainly used for the reproduction of a true and vibrant colour match on your packaging. So, your artwork on the final printed package will look exactly how you designed it.

Bleed Line and Safe Zones
Bleed Line and Safe Zones

Includes a minimum of 0.125 inches (1/8”) bleed on all sides of your design to ensure a proper cutting without any white borders. Maintains important features such as graphics, text, and logos at least 0.125 inches inside the small line. Ensures your final packaging looks professionally finished.

Consumer Questions

Q: What’s your Minimum Order Quantity for Large Cardboard Boxes?
A: Our minimum order quantity (MOQ) for custom packaging is flexible, starting as low as 100 units. We are committed to accommodating orders of all sizes, whether small or large. It's important to note that the MOQ may vary. For the most accurate information, we recommend reaching out to our agents who will be happy to assist you.
Q: What’s Your Turnaround Time for Large Cardboard Boxes Order?
A: Typically, our turnaround time ranges from 12-15 days, depending on the complexity and quantity of your order. But we also offer expedite shipping with some extra charges.
Q: Can You Assist in the Design Process?
A: Absolutely! We have a team of skilled designers ready to help bring your packaging ideas to life, offering guidance from concept to final design.
Q: Do You Provide Proof/Samples Before Final Production?
A: Yes, we provide digital proofs and, upon request, physical samples of your design to ensure everything is perfect before full-scale production.
Q: What are the Accepted Payment Methods?
A: We offer a variety of payment options for your convenience, including credit/debit cards, PayPal, and bank transfers. Choose the one that works best for you.
  • Specification
  • Custom Styles & Sizes
    Customised Styles And Sizes

    Don’t get stressed about limited packaging options; we’ve got you covered. We provide custom sizes and styles personalised according to your requirements. Just share your unique idea, & we’ll turn it into perfectly crafted packaging every time.

  • Printing Options
    Printing Options

    Our affordable, modern, & premium printing choices, such as offset, digital, or screen printing. You can add your brand name, logo, or design you want. We change your ideas into a beautiful print that looks professional.

  • Paper Stock
    Add-On Options

    We've got several choices for you when it comes to finishes, coatings, and add-on touches. From custom inserts (cardboard, foam), to dividers, handles, windows (die-cut), sleeves & so on. We help you make your packaging stand out.

  • Quantities
    Paper Stock

    Select our strong materials option like cardboard, rigid stock, kraft paper, & corrugated sheets. Every material has its own sturdiness and feel. We carefully test the right material for your packaging requirements, so your boxes always stay strong or stylish.

  • Production Processes
    Box Quantities

    Doesn't matter, you need 50 boxes for a small order or a large order of 10,000, we’ve got everything you need. All orders are created with the same care and quality. Each order is produced to meet the highest standards.

  • Add-on Options
    Turnaround Time

    We keep things fast & reliable. Our standard production takes just 6 to 7 business days. Need it sooner? No problem at all, we can rush your order & deliver in 3 to 4 business days when required.

  • Turn Around Times
    Design Support

    Our design support is provided for all your packaging requirements. Working closely with you to ensure accuracy from concept to final artwork. We ensure your final artwork meets both aesthetic and technical standards.

  • Coating Options
    Sample & Prototyping Options

    Sample and prototyping services are provided prior to mass production. Includes sample making, size checking, material checking, and print checking. So, everything has been verified before production.

  • Coating
  • Printing Options
  • Special Finishes
  • Paperboard
  • Corrugated
  • Fluted Grades
  • Rigid Materials
Material 1
Aqueous Coating
Material 2
UV Coating
Material 3
Spot Glass UV
Material 4
Soft Toch Coating
Material 5
Varnish
Material 6
Lamination
Material 7
Anti-scratch Lamination
Material 8
Soft Touch / Silk Lamination
Material 10
Offset Print
Material 11
Digital Print
Material 12
UV Print
Material 13
Water-based Ink
Material 14
Hot Foil Stamping
Material 15
Cold Foil Printing
Material 16
Blind Emboosing
Material 17
Blind Deboosing
Material 18
Registered Embossing
Material 19
Combination Embossing
Material 19
Window Patching
Material 20
SBS C1S
Material 21
SBS C2S
Material 22
CCNB
Material 23
Fully Recycled CCNB
Material 24
Natural Brown Kraft
Material 25
White Kraft
Material 25
Black Kraft
Material 25
Uncoated Unbleached Kraft
Material 25
Clay-coated Kraft Back
Material 25
Clay Natural Kraft
Material 25
Metallic
Material 25
Holographic
Material 25
Textured
Material 25
Natural Kraft Board
Material 26
Oyster White Board
Material 27
Kemi White Board
Material 28
Bleached White Board
Material 28
Single Face
Material 28
Single Wall
Material 28
Double Wall
Material 28
Triple Wall
Material 28
A-Flute
Material 28
B-Flute
Material 28
C-Flute
Material 28
E-Flute
Material 28
F-Flute
Material 28
Grey Chipboard
Duplex Chipboard
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