• Details
  • FAQ
  • Specification

What Are Gusseted Mylar Bags? 

Gusseted mylar bags are a high-tech storage pouch with special folds, including hidden pockets, built into the sides or bottom. This primary feature is what makes it different from a regular mylar bag. While filling a standard bag causes it to become fatter, a gusset mylar bag blows outwards and thus gives you much more space for packing your items. It is the most versatile packaging option, as it can accommodate larger, bulk items like coffee, rice, and beans. Saving you money and storage space in the long run, you can fit in a whole lot more inside one Mylar packaging bag. Additionally, the gusseted bottom allows the mylar bag to stand upright on its own when it's full. 

This is very helpful for filling the bag and it makes an organized storage.                                

Key Features & Benefits Of Gusset Mylar Bags

When it comes to pre roll packaging bags, they are multi-layered pouches with large sides or a flat bottom, which simply allows them to hold a significant amount of product and stand upright. They combine superior protection of mylar with the practicality of a unique design, making them a versatile packaging & storage solution. 

It offers different benefits and has different features, including;

  • Expanded Capacity

The gusseted sides offer extra room, so you can fit a large portion of products without sacrificing unique appearance or shelf space.

  • Superior Protection

A multi-layer flexible material that secures from UV light, oxygen, odors, & moisture. All these variables will help keep your premium products fresh for longer without suffering damage, even in hurdle environments.

  • Customizability

Select from a wide range of custom sizes, finishes, and shape options. Add your business logo, slogans, unique graphics, and essential product details to our printed mylar packaging bags to reinforce your brand or business on every custom package. 

  • Functional Features

Choose a resealable zipper for better convenience or tamper-evident heat seals for additional security and protection. It doesn't lose its quality and freshness by tearing open the bag.

  • Green Options

You can meet the principle of sustainability using these eco-friendly biodegradable mylar packaging to lure and bring in environmentally savvy customers to your brand or business. 

Application of Gusset Mylar Bags Across Different Industries

Custom gusset mylar bags serve a vast range of industries. Here’s how different sectors use these mylar packaging bags;

  • Food & Beverage

In applications for tea, snacks, coffee, and spices packaging, as well as pet food and different miscellaneous products, the food and beverage industries use Gusset Mylar bags. These provide high-barrier protection from odors, moisture, and flavors escaping.

  • Supplements And Pharmaceuticals

These bags can confer a safe storage environment for capsules, medications, powders, and other herbal mixtures. Resealability and tamper-proof add-ons ensure product integrity.

  • Retail Products

Best to pack retail products, like cosmetics, electronics, and other small items, in custom mylar bags that stand out on the shelf and give you a competitive edge over others.

  • Gifts & Promotions

Create an unforgettable gift or promotional packaging with these custom printed gumbo mylar bags that showcase your brand identity beautifully and professionally. 

High-End Customization Options For A Gusset Mylar Bag

You can customize your gusset mylar bag in different sizes, shapes, materials, and styles. We offer a wide range of choices from which you can select for your custom bags. 

  • Size And Shape

Picking the right size dimensions ensures a perfect fit for your items, preventing damage and reducing excess material waste. This customization allows you to create Mylar bags that are compact and large enough for bulk quantities. Custom shapes include a standard rectangle, which can be perfect for gusset mylar bags that help you stand out on the retail shelf. 

  • Material Options

You can select any mylar, depending on the specific brand needs. Our heat seal mylar bags protect from moisture for a long time; they are made of 100% sustainable and biodegradable polyethylene materials, which are recyclable.

  • Enticing Color Choices

There are two main color methods for vibrant branding on gusset mylar bags: CMYK and PMS. CMYK (cyan, magenta, yellow, and black) is the more affordable color system for the applications such this will be used for: multiple colors, gradients, and photographic images. Meanwhile, PMS (Pantone Matching System) consists of pre-mixed inks that ensure the color matching, the most desired function when producing a logo for business.

Select according to your price range and the complexity of your design.

  • Finishing Options

Finishing options add a luxury and tactile appeal to any custom packaging. Gloss provides a shiny surface for enhancing color, while matte provides an equally pleasurable but modern, non-reflective look. 

Also, with Spot UV, a glossy coating can be applied only to parts of your bag design, producing a striking contrast against a matte background for accenting logos. Other finishing options include foiling with two variations of metallic film in either gold or silver colors. 

  • Functional Add-On Choices

Add-ons further improve the user experience and product security. Zipper or resealable closure allows customers to easily open and close the mylar bag and sachet packaging multiple times. Tear notches are small cuts that make it easy for users to tear the bag open, especially when the mylar bag has been heat-sealed for an airtight closure. 

What Makes Plus Printers Different From Others?

We are serving brands of all kinds with custom packaging solutions at budget-friendly rates. Our company will deliver high-quality solutions and products that distinguish themselves from the rest in the market. This may mean cookies mylar bags, gusseted mylar bags, or biscotti mylar bags, and our expert team of designers knows best when it comes to materials, color, and sizes for your products. 

Here are some of the reasons to select us for your custom packaging solutions;

  • Quick Turnaround Time

No matter what quantity you order for your mylar bags, rest assured that we will deliver your order in 5 to 6 business days because we value your time. Our team works with dedication to fulfill your orders without delaying your business operations. 

  • Wholesale Prices With No Minimum 

We offer no minimum order quantity, so you can order boxes in a quantity you want for testing or samples. Our custom mylar bags at wholesale rates will help you save on your budget and promote your brand better than ever. 

  • Free Design Support And Delivery

You don’t need to worry if you don’t have any unique design in your mind; our designers will help you in this regard. From creating custom bags to your doorstep, we offer solutions all under one roof to help your brand in a better way!

Consumer Questions

Q: What’s your Minimum Order Quantity for Gusseted Mylar Bags?
A: Our minimum order quantity (MOQ) for custom packaging is flexible, starting as low as 100 units. We are committed to accommodating orders of all sizes, whether small or large. It's important to note that the MOQ may vary. For the most accurate information, we recommend reaching out to our agents who will be happy to assist you.
Q: What’s Your Turnaround Time for Gusseted Mylar Bags Order?
A: Typically, our turnaround time ranges from 12-15 days, depending on the complexity and quantity of your order. But we also offer expedite shipping with some extra charges.
Q: Can You Assist in the Design Process?
A: Absolutely! We have a team of skilled designers ready to help bring your packaging ideas to life, offering guidance from concept to final design.
Q: Do You Provide Proof/Samples Before Final Production?
A: Yes, we provide digital proofs and, upon request, physical samples of your design to ensure everything is perfect before full-scale production.
Q: What are the Accepted Payment Methods?
A: We offer a variety of payment options for your convenience, including credit/debit cards, PayPal, and bank transfers. Choose the one that works best for you.

Specification

Type Specifications
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Unlimited Customization

PlusPrinters provides visually appealing custom packaging boxes with endless customization options to ensure your products leave a lasting impression on your customers. Even better, we offer unlimited customization at no extra cost, making our packaging solutions highly cost-effective. This allows you to engage customers with your brand without investing heavily in expensive marketing and branding strategies.

  • Artwork Guidelines
  • Availability of Custom Sizes
  • Printing Methods
  • Order Process

To ensure optimal customer satisfaction, Plus Printers works hard to make every step of the experience with custom packaging smooth and professional, starting from artwork submission. They also make it clear to the maximum quality standards that customers follow their rules on submission details.

Accepted File Formats
Accepted File Formats

We recommend clients provide their artworks as files supporting AI, PDF or PSD formats since they maintain fidelity on designs at each stage of printing.

Resolution Requirements
Resolution Requirements

Files submitted also need to comply with the minimum resolution standards of 300 DPI, which guarantees the sharpness and crispness of images. Lower resolution images are more likely to be blurry or pixelated after being printed.

Color Mode
Color Mode

All artwork should be created in a CMYK format instead of RGB. CMYK's primary use is in the printing of physical copies, which guarantees that the colors of your packaging will be accurate and vibrant.

Bleed Line and Safe Zones
Bleed Line and Safe Zones

For all submissions, we kindly ask that all designs to have a minimum of 0.125 inches (1/8”) bleed on all sides so that the design is properly cut without white space. Important assets like text and logos need to be placed at a distance of 0.125 inches from the boundary so that it is not considered cropped.

To help with your design files, our design experts are ready to assist at no additional cost. We develop specific die-cut templates to fit your product’s dimensions and advise on file setup for printing. No matter your level of design experience, beginner or a professional, we are ready to help.

To help with your design files, our design experts are ready to assist at no additional cost. We develop specific die-cut templates to fit your product’s dimensions and advise on file setup for printing. No matter your level of design experience, beginner or a professional, we are ready to help.

Offset Printing
Offset Printing

Offset printing is best executed for high volume jobs as it offers remarkable detail and color matching. It also produces sharp and clean images with good color blending which is crucial for expensive packaging.

Digital Printing
Digital Printing

This method can be used for short run jobs that need to be processed quickly as it is highly efficient digitally. It is also good for lower amounts as it is economical and great for testing out designs or for seasonal packaging.

Flexographic Printing
Flexographic Printing

Flexographic printing is equipped with flexible plates which makes it used for bulk packaged materials or even non-flat and corrugated surfaces. This method is good for big orders that need to be produced at a faster speed without compromising quality.

Enhance the attractiveness of your packaging with exquisite looks and value.

Additional Services Include:

  • Matte Finish: Smooth and stylish non-reflective finishing, modern in design.
  • Gloss Finish: A finish that is vibrant and eye-catching as well as accentuating the colors making them pop even more.
  • Spot UV: A finish that is devoted to putting a high gloss and raised effect to certain areas of the logos or texts, which are designed to be highlighted.

Need your product to visually pop out on a retail shelf? Looking for a custom unboxing experience that exudes elegance? Your brand will stand out with our printing methods and finishing options.

Your custom packaging order with Plus Printers is easy, efficient, and well supported throughout the entire journey. This is what we do:
Request a Quote
Step 1: Request a Quote

Reach out to us and outline what you need your packaging to include. Tell us your desired dimensions, quantity, material type, and finishing options. Based on your needs, we will generate an instant custom quote for you without complexity and delays.

Submit Your Artwork
Step 2: Submit Your Artwork

When you are ready with your final design files, go ahead and send them over. Kindly check that your files adhere to our submission requirements (as outlined above). In case you need guidance, our design team can offer free alterations to your artwork.

Receive Your Digital Proof
Step 3: Receive Your Digital Proof

We will send you a digital representation of your packaging as a preview for a visually printed representation, and after the changes are approved and finalized. The digital proof will include everything that needs to be added, removed, or improved for the design.

Approve the Proof
Step 4: Approve the Proof

You gave us a text. Meeting our requirements will make the collaboration pleasant with receiving wonderful feedback that shall be priceless in value.

Production Stage
Step 5: Production Stage

Immediately you placed an order, your item will instantly undergo processing after the caricature draft is marked ready. Each printing will take 8 to 10 business days, non-urgent markers will be attended to promptly later due to high volume competitors claiming the same guarantees without swift action.

Packaging and Shipping
Step 6: Packaging and Shipping

When the production is done, we ship your packaging to your doorstep.

Our helper contract service shall be there to support and direct you query on any step initiating to following up. You will perceive a look from every stage of your performance and contact will be ecstatic, willingly ready to hear your order.

At Plus Printers, we offer completely customizable packing solutions whatsoever the shape, size, and design requirements of your product is.

Tailored Dimensions
Tailored Dimensions

Do you need compact and elegant boxes for jewelry? Perhaps sturdy cartons for electronics? We can manufacture packing that suits your specifications. Share product details, dimensions, and leave the matching design to us.

Unique Shapes and Structures
Unique Shapes and Structures

Standard boxes are not the only style we carry. We offer folding and structural styles that are unique to your product's needs. From gable to tuck-end boxes, from mailers to window cut display boxes, your options are limitless.

Packaging and Design
Packaging and Design

Complete design freedom is possible with custom sizes. Customizations include thickness of material, inserts, interior printing, as well as coating preferences. We provide tailored solutions instead of applying a generic approach.

Every product is different and deserves a unique form of packaging. Here at Plus Printers, you control all aspects of the design while receiving assistance from our skilled team, who will ensure that the final product is functional, stunning, and ready to showcase your brand.

See what reviewers are saying

Rated 5 out of 5 stars

I have been working with several companies - trying to nail down a box size and type for my organic tea business. Chris Martin was the ONLY rep in all of the companies I reached out to who was responsive, helpful, and walked me through the entire process. It was an absolute pleasure to give my small business dollars to Plus Printers! I will provide another review after I receive my custom product!

Rated 5 out of 5 stars

Chris Martin was so helpful and responsive! We needed custom folders made and looked at various different companies, but Plus Printers ended up offering the best quality and price. This was our first time ordering, but Chris guided us through every step and even sent us videos of sample folders and mockups of our final product so we could proceed with confidence. Thank you Chris and Plus Printers, we will definitely re-order when we run out of this batch.

Company replied

Rated 5 out of 5 stars

We are very pleased with our packaging design! It was great working with Steven, I almost didn't work with Plus Printers because of their pricing but Steven went out of his way to try and negotiate prices with the sales department to fit our budget and offered us more budget-friendly packaging options as alternatives. Very responsive to my emails and made sure that our designs were how we wanted them! I look forward to working with them again soon!

Rated 5 out of 5 stars

wonderful service from a company that went beyond expectation to help my project get up and running smoothly. My sales rep, Paul, and the design team at Plus Printers made sure to have every detail in place and gave me a quote other companies could not touch! Lead times were accurate and updates for shipping were by far the most stellar i have yet to see. Thanks a milion!

Company replied

See all 81 reviews

4.8

Excellent

TrustScore 4.8 out of 5

81 reviews

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