• Details
  • FAQ
  • Specification

Flat mylar bags are bags made from mylar that stay flat. They don't stand up by themselves. They're a common way to package items that need to stay safe from air, moisture, and light.

Plus Printers makes flat mylar bags for businesses across the USA. We've been doing this for over 10 years. We work with small online stores, food companies, cannabis brands, and supplement makers. Anyone who wants to keep products fresh uses these bags.

The bags come flat. You put your product in, then seal the top. They don't take up much space to store. A stack of 1000 flat bags fits in a small spot. Compare that to 1000 jars or boxes, they need a lot more room.

Most companies make you buy at least 10,000 or 25,000 bags. That's too many for small businesses or when you're just starting. With us, you can order 500 flat mylar bags. Or 1000. Or any amount that fits your needs.

Why Businesses Use Flat Mylar Bags

These bags protect products well. The mylar has aluminum layers that block oxygen, moisture, and light. This keeps food fresh longer than normal plastic bags. If you use it for coffee, it doesn't lose its flavor. Dried fruit stays good as well. Supplements don't get moist and clump. Snacks stay crunchy. No matter what you pack, flat mylar bags help it last.

The bags are very light in weight. Shipping costs less because of the weight. Light packaging saves money on every shipment. Over time, with many orders, it adds up. Moreover, storing them is easy too. Empty flat bags stack very easily. They don't take up much room like hard containers. This helps if you have a small space or work from home.

Furthermore, they're cheaper than many options. Like jars and boxes cost more as compared to flat mylar bags. Flat mylar bags give good protection for less money per bag. This keeps your prices low.

What Are The Different Types and Sizes In Flat Mylar Bags

Flat mylar bags come in many sizes for different products.

  • Small ones are for samples or small items. Like 2x3 inches or 3x5 inches. Good for jewelry, sample cosmetics, spices, or tea.
  • Medium sizes are the most common. Like 4x6 inches or 5x8 inches. They fit most food, supplements, small electronics, or accessories.
  • Large ones hold bigger amounts. Like 8x12 inches or larger. For big portions of frozen food will require freeze dry bags. Or ounces of cannabis. Or bulk supplements.
  • We can make custom mylar bags if nothing standard fits. Custom sizes may need a bit higher order, but no wasted space.

How Flat Bags Are Better Than Other Mylar Bags

Flat bags are one type. Others have different features. Stand-up pouches have a bottom gusset. They stand when filled. Good for store shelves. Easier to see and use.

Moreover, spouted pouches have a spout for liquids. Like drinks or sauces. Easy to pour. Flat bags aren't for liquids.

Here's a quick comparison:

 

Bag Type Best For Main Advantage Storage Space
Flat mylar bags Mail orders, bulk, budget items Cheapest, packs small Least space
Standup pouches Store shelves, premium items Stands up, looks good on display More space
Spouted pouches Liquids, sauces Easy pour, can reuse Medium space
Gusseted bags Big or bulky items, coffee Holds more volume Small when empty

 

Flat bags are cheaper to make. Just three sides sealed, one open to fill.

What Materials We Use and The Protection It Provides

Mylar is the material that protects them so well. Normal plastic lets air and moisture in over time. Mylar stops it. They have layers. Outer polyester for strength. Middle aluminum for blocking. Inner polyethylene that's safe and seals.

The aluminum blocks oxygen that makes food bad. Blocks moisture that causes clumps or sogginess. Blocks light that hurts some products. Thickness helps too. Thin ones, about 3 mil are used for light items. Standard sizes are 3.5 to 5 mil. Thick up to 7 mil for heavy or sharp things.

For food, we use food-grade materials. Safe for edibles, snacks, candy, dried food, supplements. We don’t compromise on quality at all.

The Type Of Sealing and Closures

You need a good seal for protection. Weak seals let air in. Heat sealing is best. Use a heat sealer to melt and close it tight. Airtight. Most businesses use this for volume.

Some have zip locks. Easy to open and close again. Good for things used over time, like coffee or snacks. Not as tight as a heat seal, but handy. Some have both. Heat seal first for shipping. Cut open, then use zip for customers. Moreover, tear notches help open without tools. Small cut to tear easy. Customers like it.

Get Custom Printing for Your Brand Through Plus Printers

Plain bags work, but they don’t explain anything about your brand. Custom printing adds your logo, name, design. We at Plus Printers print full color right on the bag that looks even more sharp on smooth mylar.

You either get it printed one side or both. One side is cheaper. If you get it printed on both, done in mostly large mylar bags, it will give a better feel and look. For food, include labels like ingredients, nutrition, warnings, weight. We help make it legal and nice.

Who Uses Flat Mylar Bags

There are many types of businesses that are using flat mylar bags. 

  • Food Companies:
  • Coffee
  • Tea
  • Dried fruits
  • Nuts

The edible mylar bags keep it fresh longer than paper or plastic. Good for freeze-dried food too.

  • Cannabis Companies
  • For their shrooms, cannabis, weed powders

It blocks air and light to keep it strong. We print required labels that get you through legal requirements.

  • Supplement Companies
  • Powders
  • Capsules

It stops moisture clumping and moreover, blocks light.

The Ending Note

It is very easy to order. You just have to pick a size based on your product. Try to leave some extra room. Choose plain or printed. Plain is cheaper and faster. Printed builds brand but needs design and time.

Moving forward, pick thickness for your item. If your products are lighter, it will need small mylar bags and heavier ones will need more. Order what you need now. 500 to test. 2,000 for months. More for a better price.

If you need flat mylar bags for food, supplements, cannabis, or anything that needs protection from air and moisture, we make it easy. No huge orders or hassle. Contact Plus Printers. We'll help find what works for you.

Consumer Questions

Q: What’s your Minimum Order Quantity for Flat Mylar Bag?
A: Our minimum order quantity (MOQ) for custom packaging is flexible, starting as low as 100 units. We are committed to accommodating orders of all sizes, whether small or large. It's important to note that the MOQ may vary. For the most accurate information, we recommend reaching out to our agents who will be happy to assist you.
Q: What’s Your Turnaround Time for Flat Mylar Bag Order?
A: Typically, our turnaround time ranges from 12-15 days, depending on the complexity and quantity of your order. But we also offer expedite shipping with some extra charges.
Q: Can You Assist in the Design Process?
A: Absolutely! We have a team of skilled designers ready to help bring your packaging ideas to life, offering guidance from concept to final design.
Q: Do You Provide Proof/Samples Before Final Production?
A: Yes, we provide digital proofs and, upon request, physical samples of your design to ensure everything is perfect before full-scale production.
Q: What are the Accepted Payment Methods?
A: We offer a variety of payment options for your convenience, including credit/debit cards, PayPal, and bank transfers. Choose the one that works best for you.

Specification

Type Specifications
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Unlimited Customization

PlusPrinters provides visually appealing custom packaging boxes with endless customization options to ensure your products leave a lasting impression on your customers. Even better, we offer unlimited customization at no extra cost, making our packaging solutions highly cost-effective. This allows you to engage customers with your brand without investing heavily in expensive marketing and branding strategies.

  • Artwork Guidelines
  • Availability of Custom Sizes
  • Printing Methods
  • Order Process

To ensure optimal customer satisfaction, Plus Printers works hard to make every step of the experience with custom packaging smooth and professional, starting from artwork submission. They also make it clear to the maximum quality standards that customers follow their rules on submission details.

Accepted File Formats
Accepted File Formats

We recommend clients provide their artworks as files supporting AI, PDF or PSD formats since they maintain fidelity on designs at each stage of printing.

Resolution Requirements
Resolution Requirements

Files submitted also need to comply with the minimum resolution standards of 300 DPI, which guarantees the sharpness and crispness of images. Lower resolution images are more likely to be blurry or pixelated after being printed.

Color Mode
Color Mode

All artwork should be created in a CMYK format instead of RGB. CMYK's primary use is in the printing of physical copies, which guarantees that the colors of your packaging will be accurate and vibrant.

Bleed Line and Safe Zones
Bleed Line and Safe Zones

For all submissions, we kindly ask that all designs to have a minimum of 0.125 inches (1/8”) bleed on all sides so that the design is properly cut without white space. Important assets like text and logos need to be placed at a distance of 0.125 inches from the boundary so that it is not considered cropped.

To help with your design files, our design experts are ready to assist at no additional cost. We develop specific die-cut templates to fit your product’s dimensions and advise on file setup for printing. No matter your level of design experience, beginner or a professional, we are ready to help.

To help with your design files, our design experts are ready to assist at no additional cost. We develop specific die-cut templates to fit your product’s dimensions and advise on file setup for printing. No matter your level of design experience, beginner or a professional, we are ready to help.

Offset Printing
Offset Printing

Offset printing is best executed for high volume jobs as it offers remarkable detail and color matching. It also produces sharp and clean images with good color blending which is crucial for expensive packaging.

Digital Printing
Digital Printing

This method can be used for short run jobs that need to be processed quickly as it is highly efficient digitally. It is also good for lower amounts as it is economical and great for testing out designs or for seasonal packaging.

Flexographic Printing
Flexographic Printing

Flexographic printing is equipped with flexible plates which makes it used for bulk packaged materials or even non-flat and corrugated surfaces. This method is good for big orders that need to be produced at a faster speed without compromising quality.

Enhance the attractiveness of your packaging with exquisite looks and value.

Additional Services Include:

  • Matte Finish: Smooth and stylish non-reflective finishing, modern in design.
  • Gloss Finish: A finish that is vibrant and eye-catching as well as accentuating the colors making them pop even more.
  • Spot UV: A finish that is devoted to putting a high gloss and raised effect to certain areas of the logos or texts, which are designed to be highlighted.

Need your product to visually pop out on a retail shelf? Looking for a custom unboxing experience that exudes elegance? Your brand will stand out with our printing methods and finishing options.

Your custom packaging order with Plus Printers is easy, efficient, and well supported throughout the entire journey. This is what we do:
Request a Quote
Step 1: Request a Quote

Reach out to us and outline what you need your packaging to include. Tell us your desired dimensions, quantity, material type, and finishing options. Based on your needs, we will generate an instant custom quote for you without complexity and delays.

Submit Your Artwork
Step 2: Submit Your Artwork

When you are ready with your final design files, go ahead and send them over. Kindly check that your files adhere to our submission requirements (as outlined above). In case you need guidance, our design team can offer free alterations to your artwork.

Receive Your Digital Proof
Step 3: Receive Your Digital Proof

We will send you a digital representation of your packaging as a preview for a visually printed representation, and after the changes are approved and finalized. The digital proof will include everything that needs to be added, removed, or improved for the design.

Approve the Proof
Step 4: Approve the Proof

You gave us a text. Meeting our requirements will make the collaboration pleasant with receiving wonderful feedback that shall be priceless in value.

Production Stage
Step 5: Production Stage

Immediately you placed an order, your item will instantly undergo processing after the caricature draft is marked ready. Each printing will take 8 to 10 business days, non-urgent markers will be attended to promptly later due to high volume competitors claiming the same guarantees without swift action.

Packaging and Shipping
Step 6: Packaging and Shipping

When the production is done, we ship your packaging to your doorstep.

Our helper contract service shall be there to support and direct you query on any step initiating to following up. You will perceive a look from every stage of your performance and contact will be ecstatic, willingly ready to hear your order.

At Plus Printers, we offer completely customizable packing solutions whatsoever the shape, size, and design requirements of your product is.

Tailored Dimensions
Tailored Dimensions

Do you need compact and elegant boxes for jewelry? Perhaps sturdy cartons for electronics? We can manufacture packing that suits your specifications. Share product details, dimensions, and leave the matching design to us.

Unique Shapes and Structures
Unique Shapes and Structures

Standard boxes are not the only style we carry. We offer folding and structural styles that are unique to your product's needs. From gable to tuck-end boxes, from mailers to window cut display boxes, your options are limitless.

Packaging and Design
Packaging and Design

Complete design freedom is possible with custom sizes. Customizations include thickness of material, inserts, interior printing, as well as coating preferences. We provide tailored solutions instead of applying a generic approach.

Every product is different and deserves a unique form of packaging. Here at Plus Printers, you control all aspects of the design while receiving assistance from our skilled team, who will ensure that the final product is functional, stunning, and ready to showcase your brand.

See what reviewers are saying

Rated 5 out of 5 stars

I have been working with several companies - trying to nail down a box size and type for my organic tea business. Chris Martin was the ONLY rep in all of the companies I reached out to who was responsive, helpful, and walked me through the entire process. It was an absolute pleasure to give my small business dollars to Plus Printers! I will provide another review after I receive my custom product!

Rated 5 out of 5 stars

Chris Martin was so helpful and responsive! We needed custom folders made and looked at various different companies, but Plus Printers ended up offering the best quality and price. This was our first time ordering, but Chris guided us through every step and even sent us videos of sample folders and mockups of our final product so we could proceed with confidence. Thank you Chris and Plus Printers, we will definitely re-order when we run out of this batch.

Company replied

Rated 5 out of 5 stars

We are very pleased with our packaging design! It was great working with Steven, I almost didn't work with Plus Printers because of their pricing but Steven went out of his way to try and negotiate prices with the sales department to fit our budget and offered us more budget-friendly packaging options as alternatives. Very responsive to my emails and made sure that our designs were how we wanted them! I look forward to working with them again soon!

Rated 5 out of 5 stars

wonderful service from a company that went beyond expectation to help my project get up and running smoothly. My sales rep, Paul, and the design team at Plus Printers made sure to have every detail in place and gave me a quote other companies could not touch! Lead times were accurate and updates for shipping were by far the most stellar i have yet to see. Thanks a milion!

Company replied

See all 81 reviews

4.8

Excellent

TrustScore 4.8 out of 5

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