No worries, there is a custom boxes available. Let’s first discuss how to measure a box to choose the appropriate size and design for your particular needs.

“Every choice you make has an end result. So, it’s time to choose wisely for your brand.”

  • Almost anything may now be shipped in a box.
  • Almost any size or form of the item may fit in a box.
  • A box for brand purposes? 
  • Is it to communicate with the audience? Or to drive more sales?

No worries, there is a custom box available. Let’s first discuss how to measure a box to choose the appropriate size and design for your particular needs.

How To Measure A Box: Finding Your Top Box Size 

You must first choose the proper box size. You’ve probably heard the proverb, “measure twice, cut once.” Well, that also applies to box measurements. 

Make sure you purchase the correct size before placing a sizable order for custom boxes. Additionally, estimating your measures by sight won’t work.

The most typical shipping box size is 16″x12″x12″ or 1.5 cubic feet if you want a starting point to estimate average box sizes.

Measuring a Custom Boxes Dimension

When measuring a box, it’s important to remember that there are two measurements: the inner and the outside. A typical 16″ x 12″ x 12″ box? These are the box’s inside dimensions. The same box’s external dimensions are 16 3/8″ x 12 3/8″ x 12 5/8″.

As you can see, these box measurements are frequently near to one another but knowing which can help you avoid making costly errors. In addition, you wouldn’t want to be wrong by a mere 12 inches and be unable to put any of your goods in the box.

The box dimensions given on the website usually refer to the inside measures. Box sizes are present in length, breadth, and height order based on their interior measurements (L x W x H).

Moreover, you should measure to the nearest 1/10th of an inch when making custom boxes. Recheck your numbers because that is exact.

The Box Styles For A Good Impression On Customers

The tricky thing is now that you should have a decent understanding of the box sizes you require. There are hundreds of different box types available. 

But take a moment to think about all the many goods and commodities shipped daily. Recall the examples from earlier. 

To ship a wide variety of goods, you need various custom boxes. And this is the packaging’s basic structure. You may have the most attractive box. 

In addition, you could have the most excellent product available. But if the two don’t match, the buyer may receive damaged items or have a horrible unpacking experience.

No one desires that!

Let’s go deep into all available box kinds and styles to ensure you have the perfect mix to satisfy your clients and your business.

Finding The Box Type For Your Strength And Build Needs

Most retail boxes you’ll see on the shelves of physical stores, including those for cereal, milk, and cosmetics, are carton-style. 

Despite being among the most popular and varied box kinds, they are meant for something other than shipment. In the following, we’ll also take shipping requirements into account. And corrugated boxes are typically mentioned when talking about shipping custom boxes.

custom boxes with dimension

Most frequently prepare from three layers: a fluted medium (a piece of fiberboard) that helps give the custom box its strength and durability and two layers of fiberboard (container or linerboard) in the middle. Comparing a simple moving box to a Custom cereal box (one sheet of paperboard) will help you understand the differences (the corrugated box).

The previous one is preferred for shipping and fulfillment, which is understandable.

These corrugated boxes may use to package a wide range of products, including toys, electronics, food, and appliances. Even hazardous goods can be sent in custom packaging boxes with the proper outer thickness and inside packing material.

The benefits of corrugated boxes for shipping include the following:

  1. High durability
  2. Lightweight
  3. Relatively low shipping costs
  4. Reusable
  5. Good protection by itself is outstanding when paired with void fill
  6. It comes in practically any wholesale shape and size imaginable

Corrugated Boxes Come In Four Different Builds 

They include:

  1. Single Face: One fiberboard sheet is bonded to one corrugated flute piece. This shape is use as a sturdy packing material rather than for custom boxes.
  1. Single Wall: This shape is your typical corrugated box, with two layers of fiberboard attached to the fluted corrugated material on either side. Corrugated single-wall boxes are the industry standard for most shipping requirements.
  1. Double wall: Three sheets of fiberboard are sandwiched between two fluted corrugated media to create a double wall box, which considerably improves a box’s durability and protection. Even while it provides more security for large or heavy things like electronics, it raises the shipping price.
  1. Triple Wall: As you could have predicted, a triple wall box is quite sturdy. It increases the build’s fiberboard and medium corrugated layers. Similar to wooden containers, the strength is adequate. 

Do you need to move heavy appliances, massive panes of glass, or industrial or medical equipment? You utilize this to carry it out.

Five various fluted corrugated media advance the structure. The flute variations are dependent on thickness and flutes per square foot. Depending on what you’re transporting, you may mix several flute designs in packaging to change the thickness and durability.

  1. Thirty-three flutes per square foot, 3/16 inch thickness; A-Flute. Perfect for delicate things.
  1. B-Flute: the thickness of 1/8 inch and 47 flutes per square foot. Ideal for use as an inner packing divider or for products like groceries.
  1. C-Flute: the thickness of 5/32 inches and 39 flutes per square foot. It is the most typical flute size and perfect for simple shipping requirements.
  1. E-Flute: 1/16 inch thick and 90 flutes per square foot. Ideal for high-quality printing and more compact, delicate objects (think cosmetics packaging or small glass products).
  1. F-Flute: the thickness of 1/32 inch and 125 flutes per square foot. Ideal for packing.

Different Styles Of Corrugated Boxes For Shipping

So that is how boxes are constructed. What about the box dimensions and formats that they support? 

Counting all the ways you can form a box might take time, as we previously mentioned. Moreover, you have between 1,500 and 2,000 possibilities to pick from, depending on where you look. That’s presuming you don’t require any special packing.

You can silently say “wow” to yourself while we wait.

Let’s concentrate on the typical box shapes to keep the details simple. It is still a lot, we assure you. There are six fundamental box types: Interior Forms, Slotted, Telescope, Rigid, Custom Folders, and Self-Erecting. Here is a top list of some of the most popular box designs:

Slotted Boxes

These slotted custom boxes are prepared from a single sheet of corrugated fiberboard and have slots to make folding and assembling simple. 

The most prevalent and often used type of box is this one.

  • Regular slotted containers, sometimes known as RCSs, are the most popular corrugated shipping boxes. They feature two sets of flaps that meet in the middle and are each half as wide as the box. Tape is required to seal it.
  • Half-slotted container (HSC): Comparable to the standard slotted option, but with just one pair of flaps as opposed to two.
  • The overlap slotted container (OSC) is similar to a conventional box. Still, it has two sets of flaps that are equal in length, creating an overlapping enclosure (approximately one to one and a half inches longer than a typical box). 

These boxes are frequently attached using staples rather than tape.

  • Container with full overlap slots (FOL): Like the overlap box, every flap is the same length but spans the full box’s width. 

In addition, these boxes have a smooth flat bottom when close and stack better. The cost to get both the overlap and complete overlap is higher.

Center-slotted variations with inner flaps are also available in slotted boxes.

Other Custom Box Styles To Consider

Slotted boxes are the most common type of shipping box, although the other designs we list are also often used. 

These consist of the following:

  1. Boxes for telescopes: A box for a telescope consists of a top and a bottom that slide over one another. One of the significant designs is a full telescope design type container (FTD) prepare from two slotted trays that slide into one another. 

Similar to the container described above is one with a box design. The only part of the box that does not reach the bottom is the top, or cover, of the container. Think of a standard, two-piece boxes and shoebox. Other versions include:

  • The complete telescope half-slotted container.
  • The double-cover container (DC).
  • The interlocking double-cover container (IC) (FTHS).
  1. Rigid boxes: The rigid boxes, also known as bliss boxes, folds over to form two side panels and a smooth bottom. The end panels are the same custom box size. The box is regarded as stiff once the joints have been sealed.
  1. Folders: Folders are simple fiberboard pieces that fold into a smooth bottom, with flaps joining at the top of the box. The one-piece folder (OPF) and five-panel folder are variations (FPF). Trays are a different kind of folder; they fold and connect to form durable containers with a cover or an open top. 

In addition, other folders have wraparounds that fit a product, air cells (flaps that flip over to give additional protection), high walls, or other features.

Consider How Packaging Fill Impacts Box Dimensions

Boxes and shipping go beyond simply being boxes and shipment.

custom packaging boxes

Rarely is something just thrown in a box and sent on its way. It matters a lot what a place within your box is. Furthermore, we are referring to something other than the goods you deliver. 

Not directly, at least.

The procedure of box-sizing includes void or infill. Inadequately size custom boxes, using extra materials, or higher packaging and shipping expenses might result from failing to consider how you want to cushion and protect the goods you transport.

Customers who get damaged items or have an unpleasant unpacking experience may be unhappy due to your packaging’s haphazard construction. One of your most effective marketing strategies is having packaging that people want to share on social media.

Let’s examine a few common void-fill choices and how they may affect your selected box’s custom size and design.

  • Packaging Paper: Possibly the most popular void-fill substance, packaging paper is excellent for covering space and providing all-around product protection during transportation. Newsprint and Kraft are the two primary forms of paper.

Both options will only make a slight difference when packaging box size is considered because they are both stronger versions of the paper. In addition, you may also choose to recycle paper.

  • Bubble Wrap: Bubble wrap is a favorite among many manufacturers because, like packing paper, it works well for void filling and item safety. It makes storage difficult (and DIY solutions call for purchasing a $4,000 air-filling equipment). 

Moreover, the choice for packaging that is least harmful to the environment is this one. Your needs for box measurements will stay the same, though.

  • Corrugated paper: What’s left over from the production is called corrugated paper, which is a more sustainable alternative to plastic bubble wrap. 

The extra material is ideal for packing, providing both fundamental void fill and protection and a more attractive box appearance. Extremely adaptable, little amounts have no impact on the size of your box. 

The size of your box may need to increase if you use it as a chic display in minor packing (it works great for making a “nest” to cradle objects).

  • Custom inserts: Custom inserts are great for preserving and improving the unpacking experience, even if they may increase your packaging and delivery expenses.

You’ll need to put in additional effort to get your box’s proportions and design. It would help if you considered the product’s dimensions, the insert’s, and the box’s dimensions. Although it might take some time and planning, it is definitely worth the effort.

  • Crinkle paper: Crinkle paper is essentially shredded paper crumpled up. Although a little untidy, this bespoke packaging makes a nice appearance, provides appropriate protection for tiny or somewhat delicate products, and fits almost any box size you pick.

In A Nutshell

There is a box out there that will ensure that any size or unusually shaped item you need to transport to a customer arrives undamaged and in style.

Plan out your packing and shipping requirements carefully before making any material purchases, just like you would with any other area of your firm.

It’s significant to keep in mind that the type and size of box you require depend on more than simply the items you ship.

Whether you want to amaze with the unpacking experience or keep below a specific budget, it’s essential to determine how much protection an item will require.

Find the appropriate packaging for your specific items by measuring away.

PlusPrinters USA custom boxes experts can assist you if you need assistance measuring your items to determine the appropriate box size. 

To meet with our team of very accomplished graphic artists and engineers, request a free consultation. They will walk you through each stage of the packaging process and help you elevate your package to the next level.

Best of luck from the team of PlusPrinters USA!

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