Custom mylar bags are not only very efficient but also a versatile packaging choice that can be used for the preservation and protective barrier of various products like food, medicines, electronics, and even collectibles. They have a very tough moisture-resistant construction with an airtight seal, which is also smell proof, so nothing inside can be spoiled. The last few years have seen mylar packaging come to be more and more appreciated for its durability. The increase in demand for Mylar has also opened up the question of how you will market your packaging by giving it a unique position in the highly competitive market.

In this blog, we will look into different customization features for this packaging design to enhance the overall look. The features include sizes, designs, printing, and fishing options. 

You’ll have a complete understanding of mylar bag features and benefits. In addition, these resealable bags can boost your brand visibility and keep your products safe by selecting the right design and finish, which makes a strong or alluring impression on the customers. 

Understanding The Mylar Material

Mylar packaging bag is created from mylar sheets, which are non-woven polyester films. The films mainly consist of PET, polyethylene terephthalate. These sheets are very flexible and have high tensile strength. PET is a completely transparent polyester sheet, but it can be transformed into various shades through the process of aluminum foil blending. 

Apart from making custom mylar bags, a look at the various factors;

Step 1: Define What You Need

Take the following considerations into account for custom design, given below;

• Bag size

• Material selection

• Closure type
• Design and branding 

Let’s dive in below to know about these needs in detail!

Bag size

The best feature of these mylar packaging bags is that they can be customized in every size from small to extra large, all according to your packaging requirements.

For example, dry edible powders can pack easily in standard-sized bags based on the weight of the product that goes inside the package. 

• Small size: 3.5”x5” or 4”x6”
• Medium: 5”x8” or 6”x9”
• Large: 8”x10” or 10”x14”
• Extra large: 12”x16 or 14”x20”

Selection Of The Right Mylar Material

This part of the mylar bag confuses many individuals. Because they think it is always the same material. Well, there are many “layers” to it.  

Bags consist of layers of various materials that have different purposes and, at the same time, contribute to the overall strength of the bag.

• The outer layer (PET): The multifunctional outer layer of the mylar film bag is of PET, a material that is air, moisture, and heat-resistant. In addition, this clear mylar layer allows for the printing and finishing processes to be done smoothly.
• Middle layer (Foil): The aluminum foil keeps light, contamination, air, and most from entering into the bag.
• Inner layer (Polypropylene) This plastic layer provides superior safety to the product, keeping it unharmful from contamination. 

In terms of the packing materials, the following features have to be looked at:

• Bag thickness: The common thickness range for bags is 2.5 to 7 mil (heavy-duty), and the selection should be created based on the characteristics and weight of the item.
• Product sensitivity: What level of protection does your premium item need? If it is an edible product, opt for a thicker middle layer of foil. 

Multiple Closure Options

There are multiple closure options for Mylar bags. Finding the right zipper seal or closure for mylar bags can make all the difference in protecting and preserving your bag contents. 

The following closure options include;

• Smell-proof zipper: It is seen as a traditional ziplock option. The odors from the contents will be prevented if the bag is kept sealed.
• Heat seal: A heat seal forms a closure that is both tamper-evident and airtight by the fusion of the materials with the application of heat and pressure.
• Valve seal: This valve seal technique consists of a valve that allows the gases to exit the pouch, but at the same time prevents the entry of oxygen.
• Vacuum seal: Vacuum sealing is a process that eliminates excess air from inside the pouch before the application of the heat seal, so that the oxygen that can cause spoilage is removed.

Step 2: Make Your Own Artwork

It’s vital for branding and marketing that the artwork designs of your mylar bags stand out. Follow these steps given below;

• Use design software: You can use Illustrator by Canva and Adobe to make the favorite vector graphics of your bag. 
• Add your branding image: Add company logo, brand name, and other vital elements that help customers remember your brand for long.
• Alluring product photos: If possible, add premium-quality pictures of the products you are selling in the market, enhancing the visual appeal.
• Colors to select: Pick out a color scheme that is suitable for your brand’s image.
• Measurements to check: Make sure your artwork is the correct size for your package.

Step 3: Customize Your Printing Process

Various eye-catching customization options are used to enhance the visual appeal of the packaging. The following are briefly discussed below;

1. Color selection: Color selection: By applying the right spot color combinations, the bags can be credited with a great deal of attractiveness. You can pick CMYK, PMS (Pantone Matching System), or full color printing.
2. Printing: Premium printing results are important for better product placement to make your items stand out. So, pick the right printing to get the desired results. Some of the advance printing options, which is used to help achieve the results;

• Digital printing
• Offset printing
• Flexographic printing
• Rotogravure printing

Digital Printing

Digital printing is the perfect option for brands searching for a quick or large volume printing solution for their packaging bags. In this printing method, you can directly transfer images to your bags and add detailed graphics.

Offset Printing

It is a popular printing option known as lithography. This offset printing method acts opposite to digital printing. In this method, ink rollers are needed to shift ink on the plates. 

Flexographic Printing

The flexo printing technique resembles offset printing a lot. Therefore, this method requires polymer plates for transferring images to the object, rather than flat plates.

Rotogravure Printing

This rotogravure printing technique is an ideal option to create a luxury bag design. The designs are engraved onto cylinders, transferring them to the object. Moreover, this is an affordable printing method. 

Step 4: Material Finishing Options

Several material finishing choices are used to give a unique, eye-catching look to the custom mylar bags. The top options are;

• Matte mylar finishing

• Gloss mylar finishing 

• Holographic mylar finishing

• Foil finish
• Transparent film

Step 5: Quality Standards And Material Specifications

The application of quality standards guarantees product safety and eco-friendliness. FDA-approved, BPA-free, and food-grade materials are among those not only assuring their safety for consumable contact but also marking them as the most suitable ones. The properties of being recyclable are meant for sustainability, while puncture resistance, moisture-proofing, and oxygen barrier keep the item intact and thus, extend its shelf life. 

Step 6: Choose The Right Bag Manufacturer

Find a right manufacturer or supplier that is trustworthy and specializes in making custom mylar bags as per your needs. Seek out a company that can offer the following features;

1. Customization options: You have to make sure that the specific company can make bags that fit your needs or budget. 
2. Printing option: Make sure that the company can offer you the desired printing method of choice and no minimum order quantity..
3. Material choices: Choose a company that manufactures bags from a variety of materials.
4. Quality control: Check that the supplier is dedicated to ensuring quality.

Step 7: Ask For Samples

Do not forget to ask for the samples from the supplier before buying the mylar bags in bulk. When they send you samples, check the quality of the product, color accuracy, material texture, closure selection, order quantity, product fitting, take a look at the design, and make sure the size of the bag is suitable to contain your products. 

Step 8: Place Your Order

When you’re satisfied with the samples, you can place the order by following their ordering procedure. Make sure you give the following details:

• Details about the bag: List the custom size details, material type, bag specifications, finishing touches, and other features that you want to include in your bags.
• Artwork files: Send in your finished artwork in the file that has been requested by the company or supplier.
• Quantity: Figure out the quantity of specific bags you need and tell your supplier.

Step 9: Review And Approve Proofs

The company will make samples containing your desired type of bag so that you can approve them. Carefully look over the following factors to ensure they are right;

• Placement of artwork: You have to make sure that the image is on the bags in the right place and approve it by digital proof. 
• Color accuracy: Make sure that the color accuracy is the same as your given names.

Step 10: Production And Printing

The supplier will start creating the custom bags once you approve the samples. This step could take a while to complete, based on how many bags you intend to purchase and how detailed the given order is.

Step 11: Check And Control Quality

A reliable company will check the high standards of its products all the way through the manufacturing process. They will look over the packaging bags to ensure there are no issues and that they meet all your specific needs that you have.

Step 12: Packing And Sending The Custom Package

The package will be handled in a way that meets your labeling requirements after they have been carefully checked for quality. After that, the specific package will be sent to the given delivery address by you.

Step 13: Get The Package And Look Over

Check your mylar bags to make sure you’re getting what you;ve ordered. Besides this, you look at the following elements;

• Count the number of bags: You need to make sure the right number of bags.
• Quality check: Check the bag fitting, quantity confirmation, damage check, and materials for any errors or damage that might have happened during transportation.
• Check the exact fit: Make sure the bags are the suitable size for your items.

Step 14: Put Your Premium Items In Mylar Bags

Now that you have your own mylar bags! You can start adding your items to these product packaging. To keep each item inside the bags safe, use the right manner to seal them, including you can use multiple zippers or closure styles like heat seal. In addition, you can also ask for customer feedback and enhance the retail presentation. 

Why Choose Plus Printers

Plus Printers is the place for wholesale custom mylar bags! Packaging is the only need where we would be your only supplier. Our production capability enables us to process and deliver your bulk orders quickly. Our customer representatives are at your service 24/7.

Summing Up

Mylar bags manufacturing is a versatile option that can be used in all packaging areas including customized products. This step-by-step guide shows the process from the selection of the material and designing to the completion of the custom packaging process, such as printing or sealing the bags, permits you to create the bags of your desire. Either choosing the DIY technique or professional printing, the result will be a bag that is both functional and aesthetically pleasing. Therefore, please be different and pick from a plethora of options like materials, sizes, types of openings, printed designs, and finishing touches so that your bags will be not only gorgeous but also very unique and personally yours.