A Guide to Different Types of Custom Cardboard Boxes

In today’s ever-changing packaging landscape, businesses are recognizing the importance of custom cardboard boxes more than ever. These versatile packaging solutions offer not only protection but also branding opportunities. From shipping products securely to presenting items attractively on store shelves, custom cardboard boxes have become a staple in the world of packaging. In this comprehensive guide, we will explore the various types of custom cardboard boxes and their significance in the evolving packaging industry.


Custom cardboard boxes come in a wide array of styles, each serving a specific purpose and meeting diverse packaging needs. From the commonly used Regular Slotted Containers (RSC) to the creatively designed Hexagon Boxes, businesses have a plethora of options to choose from when selecting the ideal packaging solution for their products.

Understanding Custom Cardboard Boxes

What Are Custom Cardboard Boxes?

Custom cardboard boxes are packaging solutions made from corrugated cardboard material, known for its durability and versatility. These boxes conform to the precise dimensions and requirements of the product they enclose. Unlike standard packaging, they can fashion custom cardboard boxes with distinct shapes, sizes, and closures. This quality renders them optimal for a broad spectrum of industries, such as e-commerce, retail, and food.

Advantages of Using Custom Cardboard Boxes

The advantages of utilizing custom cardboard boxes go beyond mere packaging. These boxes offer a range of benefits, including:

  • Branding Opportunity: Custom cardboard boxes provide a canvas for businesses to showcase their brand identity through creative designs, colors, and logos.
  • Protection: The durable nature of corrugated cardboard ensures that products remain secure during transit, reducing the risk of damage.
  • Cost-Effective: Despite their customized nature, advancements in manufacturing technology have made custom cardboard boxes affordable and suitable for businesses of all sizes.
  • Sustainability: Corrugated cardboard is eco-friendly, recyclable, and biodegradable, aligning with the growing demand for sustainable packaging options.

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Different Types of Custom Cardboard Boxes

Regular Slotted Containers (RSC)

RSC boxes are the most common type of custom cardboard boxes. They consist of a single piece of corrugated cardboard that folds into a rectangular shape, with flaps on the top and bottom for closure.

Half-Slotted Containers (HSC)

HSC boxes are similar to RSC boxes but have only one set of flaps, making them ideal for products that require top-loading.

Full Overlap Slotted Containers (FOL)

FOL boxes offer additional protection due to their overlapping flaps. They are suitable for heavy or fragile items.

Telescope Boxes

Telescope boxes consist of a top and bottom piece that fit together, providing an elegant packaging solution often used for retail displays.

Folder Style Boxes

Folder style boxes are flat when shipped and can be easily assembled. They are commonly used for documents, clothing, and small items.

Five-Panel Hanger Boxes

These boxes are equipped with a hanger tab, making them perfect for hanging products on display hooks.

Display Boxes

Display boxes are designed to showcase products attractively and are commonly used for retail environments.

Die-Cut Boxes

Die-cut boxes can be custom-shaped and are ideal for products that require a unique presentation.

Mailer Boxes

Mailer boxes are self-locking and often used for subscription services or sending products directly to customers.

Corrugated Trays

Corrugated trays provide an organized and secure way to transport multiple items.

Pillow Boxes

Pillow boxes are uniquely shaped and are often used for smaller, delicate items.

Hexagon Boxes

Hexagon boxes add a touch of uniqueness and are perfect for gifts and promotional items.

Gable Boxes

Gable boxes have a handle and are popular for packaging food, gifts, and party favors.

Cake Boxes

Cake boxes are designed to safely transport and display cakes and other baked goods.

Custom Shapes and Sizes

Businesses can create entirely custom boxes tailored to their product’s dimensions and branding requirements.

Choosing the Right Custom Cardboard Box

When selecting the perfect custom cardboard box, several factors come into play:

Factors to Consider

  • Budget and Quantity: Different box styles have varying costs, so it’s essential to balance your budget with the number of boxes you require.
  • Product Specifications: Consider the size, weight, and fragility of your product when choosing a box style.
  • Branding and Design: Leverage the opportunity to align your packaging with your brand’s visual identity.

The Eco-Friendly Aspect

Sustainability of Cardboard Packaging

Cardboard is derived from a renewable resource—trees—making it an eco-friendly choice for packaging.

Recycling and Biodegradability

Cardboard boxes are easily recyclable, and they break down naturally over time, causing minimal harm to the environment.

Innovations in Custom Cardboard Packaging

Smart Packaging Solutions

Technological advancements allow for the integration of QR codes, NFC tags, and other smart features to enhance user engagement.

Interactive Packaging

Packaging can be designed to offer an interactive experience, such as revealing additional information when opened.

Also Read About: Kickstart Your Promotional Strategy with Wholesale Custom Printed Stickers

In conclusion, custom cardboard boxes have become a crucial tool in modern packaging, serving both practical and branding purposes. As businesses continue to innovate, these boxes will likely see further advancements in design, sustainability, and functionality.


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