I have been working with several companies - trying to nail down a box size and type for my organic tea business. Chris Martin was the ONLY rep in all of the companies I reached out to who was responsive, helpful, and walked me through the entire process. It was an absolute pleasure to give my small business dollars to Plus Printers! I will provide another review after I receive my custom product!
Custom colored mailer boxes are an excellent way to promote your brand and protect packages during shipping. In the present era, where small businesses and E-Commerce platforms are thriving, the purchase and shipment of goods are on the rise. As a customer receives a package, the unboxing experience can shape their insight into your brand. These boxes go beyond the primary function of protection; they ensure safety while providing an opportunity for creativity to be unleashed. Through custom mailer boxes, boost your brand recognition and provide ingenious, unforgettable customer experiences.
In recent years, colored boxes have received a lot of attention as businesses have increased their visibility on the internet. The growth of online shopping has enhanced the need for appealing boxes that can serve a dual purpose of aesthetics, volume optimization, and cost. Businesses receive tremendous value from using colored mailers. The basic utility of parcel regulation and plain boxes losing lustre offers a distinct edge.
This article focuses on the profound benefits of these box types. The various categories of mailer boxes, along with their uses, materials, and prices, will be provided along with custom mailer designs to enable your business growth.
Types of Mailer Boxes
Choosing a suitable mailer box is important for safety and style while conferring ease. The following are the types of mailer boxes:
Colored Shipping Boxes
Colored shipping boxes come in multiple colors. These are not like their predecessor, brown boxes. Whether it’s regal red or soft pastel through printed colored mailer boxes, they can help sustain a brand’s identity through visual elements. These kinds of boxes are perfect for brands that want to represent their image as soon as the package is received, keeping an “own the moment” play while delivering a brand message.
Corrugated Mailer Boxes
As their name suggests, corrugated mailer boxes offer a high degree of strength as well as decent durability. This is due to the construction of the boxes. The extra layers act as a cushion, enabling the shipment of heavier as well as more fragile items. Corrugated mailer boxes are specifically useful and necessary for expensive items since their shape protects the items from damage while in transit.
| Type | Description | Ideal Use Case | Cost Range* |
| Colored Shipping Boxes | Vibrant colors, branded design | Light to medium-weight goods | $1.20 – $2.50 |
| Corrugated Mailer Boxes | Multi-layer strength and support | Heavy or fragile items | $1.50 – $3.00 |
| Corrugated Wholesale | Bulk purchase option | Large shipments & retailers | $1.00 – $2.25 |
Costs vary by size, print, and order quantity.
Corrugated Mailer Boxes Wholesale
Businesses looking for a large order quantity will find that buying corrugated mailer boxes wholesale is more economical. Investing in bulk reduces the price per unit, which allows the business to spend on strong and quality packaging without going over budget. Logos, printed colors, extra finishes, and many more customization features are offered with wholesale options.
Use Cases of Custom Colored Mailer Boxes
Various industries can use custom colored mailer boxes, and they are not limited to a single use. Here are a few practical and common ones:
Subscription Boxes
Subscribed customers use the brightly colored mailer boxes. It boosts the unboxing joy and surprises them.
E-commerce Retailers
Ranging from small to large online stores, custom mailer boxes are leveraged by all of them for a greater professional image of the brand.
Gift Packaging
Great for holidays or other special dates, colorful mailers add a premium touch to gifts.
Beauty & Cosmetics
Brands incorporate custom colored mailer boxes to match their products and theme colors to enhance elegance and cohesion.
Benefits of Custom Colored Mailer Boxes
Custom colored mailer boxes help brands achieve success while offering many advantages, such as:
Brand Recognition
Recognizing your brand became easier with unique colors and printed designs. Custom mailer boxes increase your brand recognition.
Improved Customer Experience
Custom boxes attract the customer, improving customer satisfaction, which will greatly encourage repeat purchases.
Protection of the Product
Products packed in custom mailer boxes made of quality material ensure high safety during shipping.
Marketing Tool
Each time a package is shared on social media, it advertises your brand, functioning as a moving billboard.
Sustainability Options
Aligned with sustainability standards, some green companies now offer eco-friendly materials for custom colored mailer boxes.
Shape, Size, and Style of Mailer Boxes
Shipping efficiency and branding coincide with choosing the correct shape and size. You can get these mailer boxes in many forms:
Standard Rectangular
The most common shape used to ship books, clothing, and small electronics.
Tuck-End Boxes
Simple to open and close due to a tuck-in flap at one or both ends.
Auto-Lock Bottom
Bottom sections securely lock without the use of glue, making them quick to assemble and sturdy.
Self-Lock Boxes
Suited for heavier products, these boxes are reinforced so that opening during shipping is prevented.
Sizing should align with product dimensions. Overly large boxes add unnecessary shipping costs, while being too small increases the risk of damaging the contents. Custom dimensions Tailored dimensions help you to free up your space.
Styles can differ as well, for example:
- Matte or glossy finishes
- Spot UV or embossed logos
- Foil stamping for luxurious effects
- Window cutouts to display the product from inside
What to Look for in a Mailer Box?
When selecting a custom mailer box, keep the following in mind:
Durability
Use of sturdy materials enclosed in mailboxes with custom shapes ensures protection from wear and tear. Also, the inner box should protect fragile parcels from breakage.
Print Quality
Immaculate details alongside vivid colors are a key indicator of print quality, so ensure the box design meets these two criteria.
Customization Options
Folders with adjustable dimensions, loose shapes and limits to how much can be printed are shapes are more user-friendly. Such types of Printing Style offer better usability customization options.
Eco-Friendliness
Eco-Friendly options take into consideration biodegradable and recyclable materials.
Cost Efficiency
Cost Efficiency means lowering total expenses without shortages in quality when ordered in bulk.
How Much Do Custom Mailer Boxes Cost?
Pricing depends on size, quantity, material, and printing of custom mailer boxes. Here is an updated breakdown:
| Box Size (inches) | Single Box Cost (Small Batch) | Wholesale Cost (1000+ units) | Custom Print Included? |
| 6 x 4 x 2 | $1.50 | $1.00 | Yes |
| 10 x 8 x 4 | $2.50 | $1.75 | Yes |
| 14 x 10 x 6 | $3.00 | $2.25 | Yes |
Prices may fluctuate depending on design complexity and shipping destination.
Types of Materials Used for Custom Colored Mailer Boxes
The selection of a specific material impacts the strength of a box, its outer aesthetic, and its ecological footprint.
Single-wall Corrugated Board
This material is lightweight, easily handled, and recyclable. Best of all, it is strong enough to protect most products.
Double-wall Corrugated Board
It provides additional protection for fragile and heavy items.
Rigid Paperboard
Rigid paperboard is used mainly for luxury boxes. Rigid paperboard gives a smooth surface for printing, but offers little flexibility.
Kraft Paperboard
It is a natural brown paperboard, and eclectic brands often use it to eco-conscious aesthetics. It can be custom printed or colored.
Coated Paperboard
It provides the ability to enhance colors and details through printing. Coated paperboard offers a glossy or matte finish to grab the attention of your customers.
Trending Features of Custom Colored Mailer Boxes
Modern mailer boxes serve a more advanced purpose. These include:
- Personalization: To improve the customer experience, custom messages and names are added for each user.
- Smart Packaging: Customer engagement features like QR codes or NFC tags are integrated into the box.
- Interactive Design: Boxes that transform into storage or display units after delivery.
- Sustainability: Eco-friendly plant-based inks and recycled materials for the packaging are good examples of sustainable practices.
Comparison of Materials and Features
| Material Type | Durability | Print Quality | Eco-Friendliness | Cost | Typical Uses |
| Single-Wall Corrugated | Medium | Good | High | Low-Medium | General shipping |
| Double-Wall Corrugated | High | Good | Medium | Medium-High | Heavy and fragile products |
| Rigid Paperboard | Medium | Excellent | Low | High | Luxury packaging |
| Kraft Paperboard | Medium | Medium | Very High | Low-Medium | Eco-friendly brands |
| Coated Paperboard | Medium | Excellent | Medium | Medium-High | High-end print finishes |
Additional Considerations for Custom Colored Mailer Boxes
- Shipping Efficiency: Reducing box density decreases shipping expenses.
- Storage: Space-saving, flat-pack styled components can be pre-assembled.
- Reduced Labor Costs: Boxes that easily lock together reduce labor expenses.
- Branding: Messages and graphics telling your brand’s story can be printed on custom boxes.
Conclusion
Aside from providing protective colored mailer boxes, they serve as a robust branding tool that aids in increasing customer capture and participation while sharpening protection and style. Colored mailer boxes are unmatched in their versatility for protection, as businesses can choose the materials to create distinct unboxing experiences. Startups and established retailers alike are bound to increase brand presence and customer loyalty after investing in these boxes.
For affordable and quality order colors, Plus Printers is unmatched through their vibrant colors and custom designs, as well as utilizing sturdy build materials to ensure stunning first impressions, while product safety is guaranteed.
See what reviewers are saying
Chris Martin was so helpful and responsive! We needed custom folders made and looked at various different companies, but Plus Printers ended up offering the best quality and price. This was our first time ordering, but Chris guided us through every step and even sent us videos of sample folders and mockups of our final product so we could proceed with confidence. Thank you Chris and Plus Printers, we will definitely re-order when we run out of this batch.
Company replied
We are very pleased with our packaging design! It was great working with Steven, I almost didn't work with Plus Printers because of their pricing but Steven went out of his way to try and negotiate prices with the sales department to fit our budget and offered us more budget-friendly packaging options as alternatives. Very responsive to my emails and made sure that our designs were how we wanted them! I look forward to working with them again soon!
wonderful service from a company that went beyond expectation to help my project get up and running smoothly. My sales rep, Paul, and the design team at Plus Printers made sure to have every detail in place and gave me a quote other companies could not touch! Lead times were accurate and updates for shipping were by far the most stellar i have yet to see. Thanks a milion!
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