Custom Printed Boxes & Product Packaging – Made in the USA

Custom Boxes Specifically Designed For Your Brand 

Your product becomes more worthy when it has the right packaging box. At Plus Printers, we design and manufacture custom boxes for your businesses. Whether you have a new startup or an established brand, we provide flexible MOQs starting with 100 pcs. We create packaging for every industry, product, and budget.  

We provide free design support with our in-house design team. Our experts help you choose the most suitable materials, printing, finishes, and add-on options. We offer a free sample pack with free shipping in the USA. Get a free quote and order your free sample now!

Why Brands Choose Plus Printers For Their Custom Boxes

Every brand has its own requirements for the packaging. We understand what matters most for your business. We provide the right box at the right price to keep you competitive in the market. We have worked with more than 1000+ brands from different industries. Small businesses and established brands trust us for consistent, high-quality packaging solutions. Our experts provide support in creating a design from scratch to choosing the right finish and suitable printing on the boxes for free. 

Free Custom Printed Sample Pack 

We do not believe in guesswork. We will send you a physical sample according to the requirements you added to the quote. It allows you to see the quality of the material and finish by holding it in your hand. We provide digital mockups, but there is nothing better than reviewing the packaging in real life. We start production when you approve the sample.  

Flexible Orders According to Your Needs 

The biggest problem small businesses face is being forced into bulk orders by the supplier. We offer flexible order quantities for custom boxes for small business setups. You can order custom branded boxes with a low MOQ of 100 pcs. This helps you to test your product in the market. Similarly, when you are ready to scale, we give the most cost-effective prices. 

Free Design Support 

Not every business needs a graphic designer on the team. Even if you do have a graphic designer in your team, it won’t be possible for him to have packaging-specific files in his data. The packaging designs have specific dielines and cuts for the best fit. We understand this and provide free design support to every business, irrespective of their order quantities. Whether you have a small order of 100 pcs or a 5000 pcs order. Our expert design team helps you create an appealing and functional box for your products. 

Packaging That Arrives Faster 

We understand the importance of timely delivery for your business. We provide free shipping in the USA with standard delivery. However, if you want a faster turnaround for tight deadlines, you can choose express or urgent services. With urgent service, you will receive your order within  6-8 days.

Custom Packaging Solutions for Every Business

We manufacture a wide range of custom packaging styles according to the type of business. At Plus Printers, we make sure that every box is designed to keep the products safe and presentable during shipping. Whether you are shipping fragile items with glasswork or food items that require a specific coating to keep the food fresh and safe, we craft custom printed packaging boxes for small businesses and big chains. 

Corrugated Boxes 

These boxes are used for e-commerce and bulk shipping. We create these boxes with different types of flute layers from A to F. These layers absorb the impact and protect your product even through rough handling during shipping. We customize these boxes with single and double-walled options. All corrugated boxes are tested for the edge crush test (ECT). Corrugated shipping boxes are mostly used for heavy and fragile products and bulk product shipping.  

Mailer Boxes 

These boxes have a clean design with custom prints to make an impression the moment the lid lifts. Mailer boxes are the top choice for direct-to-consumer brands that want to create an immersive unboxing experience every time the product is delivered. These boxes lie flat and stack easily, providing you with storage efficiency. These boxes are mostly used for product launches and gift packaging.

Rigid Boxes 

When a product is expensive, its packaging must look premium to match the price. Rigid boxes are made with thick and sturdy rigid chipboard that holds its shape. We customize these boxes for your premium products by adding premium finishes and custom inserts inside the box. These boxes are used for jewelry, cosmetics, tech accessories, corporate gifts, and luxury goods packaging.  

Kraft Boxes 

These boxes are made with natural and fully recyclable materials. These boxes have a natural brown tone that resonates with the customers who care about how their products are made. Kraft boxes are used in different industries, including cosmetics, organic food items, and natural skincare brands. At Plus Printers, we craft these boxes from FSC-certified materials. We ensure that you stay aligned with your sustainability goals.

Paperboard Boxes

These boxes are lightweight and built for retail. These boxes are made from SBS paperboard. The printing looks exceptional on these boxes. The design of your box comes out clean, colorful, and sharp. These boxes are an ideal choice for custom packaging boxes with logo. They are easy to assemble, cost-effective, and sturdy enough for a retail environment. These boxes are mostly used for cosmetic, health supplements, and retail packaging solutions. 

Food Boxes 

These boxes are ideal for packing different types of food items. We offer food-grade packaging options that meet the safety standards of FDA-compliant packaging. These packaging solutions are ideal for grease and oil-resistant food packaging. We customize these boxes with PE and PLA coating to make them food-safe. These boxes are used for pizzas, burgers, bakery products, Chinese food, and other food items. 

Mylar Bags 

Every product has different shipping requirements. Shipping all products in a rigid box is expensive. So, you need custom pouches and mylar bags. These bags allow you to do branding without compromising the appeal of the box.  Mylar bags create what other boxes cannot. They create an airtight seal and lock out the moisture and light to keep the product fresh for a longer span of time. Our custom mylar bags are available in a wide range of sizes and seal styles. You can customize full-color prints on these bags to enhance their appeal. These bags are used for products like CBD and hemp products, coffee and tea, dried foods, supplements, cannabis, and pet treats.

Materials that Match the Needs of your Product

The right material is the foundation of your custom packaging boxes. We offer customization in different types of materials that provide strength and safety to your products. Our experts help you choose a material that enhances the appeal and durability of your product during shipping. 

Cardboard 

This material is ideal for lightweight packaging with good printing results. We customize boxes with this material according to the weight and fragility of your product. This material is mostly used for e-commerce, cosmetic, and food packaging. We customize these materials with different GSMs for various products, such as: 

• 230 GSM is ideal for lightweight products   
• 300 GSM is suitable for retail packaging solutions
• 350 GSM is perfect for rigid folding cartons like skincare boxes
• 400 GSM is ideal for premium boxes that require extra strength 
• 450 GSM is suitable for giving internal lining to the boxes 
• 600 GSM is used in the luxury packaging solution 

Corrugated 

Corrugated material has the strongest strength for shipping. It consists of a sandwich structure, including a wavy, fluted inner layer glued between two flat outer layers called liners. It is ideal for industrial and e-commerce packaging. The strength of the shipping box depends on the type of flute.

• A-Flute is 4.5-5 mm thick with a GSM of 350-400. It provides extra cushioning to the fragile goods, ceramics, and heavy industrial products. 
• B-Flute is 2.5-3 mm thick with a GSM of 300-350. It gives extra puncture strength to the box. It is used for canned goods and dividers.  
• C-Flute is 3.5-4 mm thick with a GSM of 320-370. It offers all-round strength. It is ideally used for shipping boxes, like furniture items. 
• E-Flute is 1.5-2 mm thick with a GSM of 250-300. It provides high-quality graphics. It is mostly used for cosmetic products, food boxes, and retail packaging.
• F-Flute is 0.8-1 mm thick with a GSM of 230-270. It is lightweight and an excellent choice for jewelry and cosmetic items with low weight. 
• BC-Flute has double-wall thickness. It is suitable for shipping heavy machinery parts. 
• EB-Flute provides a high-quality surface for printing and the strength of the B-flute.
• Triple-Wall (AAA/ABC) is designed to ship heavy industrial components and heavy machinery items.

Kraft 

Kraft is a fully recyclable material with a natural texture. It carries your brand identity with high-quality printing. It is available in standard brown and white kraft. This material is suitable for brands investing in sustainable products. The weight/thickness of the kraft material defines its use for different boxes.

• 70 GSM is the lightweight kraft used for wrapping paper and tissue inserts.
• 90 GSM is the standard kraft suitable for small retail bags and basic product wrapping.
• 120 GSM is a medium-weight kraft mostly used for paper bags. 
• 150 GSM is a sturdy kraft suitable for mailer boxes.
• 200 GSM is a heavy kraft suitable for durable folding cartons.
• 300 GSM is a thick and rigid kraft suitable for premium sustainable packaging. 

SBS Paperboard 

This material has a smooth and brighter surface that produces sharp print results. This material is the standard choice for the retail boxes, cosmetic packaging, and branding with high-quality prints.

• 230 GSM is the lightweight SBS used for inserts and retail products.
• 270 GSM is the standard weight SBS suitable for food cartons and pharmaceutical packages.
• 300 GSM is the medium-weight SBS commonly used for retail shelf products. 
• 325 GSM is the heavier-grade SBS suitable for premium carton packaging with sharp printing.
• 350 GSM is the thick SBS suitable for high-end products and luxury packaging.
• 400 GSM is the extra-thick SBS used for products that require rigid materials with top-notch printing.

Rigid Chipboard 

It is a dense and heavyweight board that does not fold or collapse. It is used for luxury and premium products. Magnetic closure rigid boxes and luxury packaging boxes are one of the most commonly used industry standards for this material. 

• 600 GSM is the entry-level rigid board. It is used for lightweight setup boxes and basic gift packaging.  
• 800 GSM is the standard weight rigid board. It is commonly used for folding rigid boxes.
• 1000 GSM is a medium-weight rigid board. It is used to craft branded boxes and drawer-style boxes. 
• 1200 GSM is a heavy-grade rigid chipboard. It is used to craft magnetic closure boxes and premium retail products. 
• 1500 GSM is the extra-thick rigid chipboard. It is mostly used for luxury products that require strong structural support.  
• 2000 GSM is the heaviest chipboard. It is used for high-end packaging where strength of the box matters a lot. 

The right material selection is crucial for your product protection and branding needs. We guide you to choose the right material that reduces the cost and enhances the performance of the box. 

Printing and Premium Finishing Options to Create an Impact 

Your packaging is the first interaction with the customer. It influences the perception of the customers about your product. The right print and finish can create a powerful impact on the customer. We have a free in-house team of designers that helps you choose the best suitable options for your custom printed boxes. We offer advanced printing methods that instantly elevate the appeal of your brand. 

• Offset printing is best for bulk orders with consistent color quality 
• Digital printing is the ideal option for short runs with quick turnarounds 
• Flexographic printing is a cost-effective solution for bulk and high-speed production 
• CMYK printing is suitable for full color printing with vibrant designs 
• PMS colors are the perfect choice for matching the exact brand colors 

The requirements for printing change with the industry. We solve the problem for brands looking for custom printed boxes with no minimum order quantity. We have a low MOQ of 100 units at a cost-effective price. Similarly, we assist the businesses with our top-quality industrial printing processes. We guide you to choose the best printing option for your boxes. 

Finishing Options 

Finishing is more than a final touch to the boxes. Choosing the right finishing option can transform the appeal of your box. We offer a wide range of finishing options with no surcharges for color complexity or multi-panel printing. 

• Gloss lamination gives vivid colors and high visual impact 
• Matte lamination adds a premium feel to the box 
• Soft-touch matte gives a velvet-like texture for a luxury presentation and unboxing experience 
• Spot UV coating highlights the key design elements of the custom boxes with logo
• Foil Stamping gives a premium feel with gold, silver, or metallic accents 
• Embossing and debossing add a texture with raised or recessed 
• Die cutting is suitable for custom shapes and windows 

Our experts help you choose a finish that enhances the appearance and gives the box a premium feel. 

Custom Sizes and Dimensions for your Custom Boxes 

Every product has a unique size, and it rarely fits the standard sizes. We create custom boxes for packaging different products. Wrong sizing can cost you higher shipping costs and an increased risk of damaging the product. At Plus Printers, we build every box according to the precise size and dimensions of your product. Custom sizing matters because a well fitted packaging looks clean and professional. 

How We Create the Right Fit for Your Products 

We use precise and accurate dielines, structures, and layouts to match the exact specifications of your products. We customize compact boxes for lightweight items, reinforced packaging for heavy products, and custom inserts for ultimate product protection.

Note: These are standard sizes. You can customize these to any size and dimension according to the shape of your boxes. 

Custom Inserts for Better Protection 

Custom inserts play a crucial role in keeping your products safe and presentable during shipping. We design packaging inserts and partitions that match your product shape, weight, and packaging style. We offer different types of inserts for custom boxes, such as 

Die-Cut Cardboard Inserts 

These inserts are suitable custom made boxes because they are precisely cut using the dieline structure to hold the product. These inserts work perfectly for electronics, cosmetic bottles, and small retail items that need protection during shipping.

Foam Inserts 

These inserts are designed to absorb shock and prevent damage during the transit of the product. It is commonly used for fragile products, glass items, and high-value goods. 

Molded Pulp Inserts

These inserts are made from recycled materials and support sustainability practices. These inserts are the first choice for eco-conscious brands.

Corrugated Partition 

These inserts are used to keep multiple items in a box. These inserts are used for bulk packaging, custom food boxes, and subscription boxes. 

These are some of the commonly used inserts in the packaging industry. Our packaging experts create fully customized inserts that match the dimensions of your product. We recommend the best options based on the fragility, weight, and shipping method. 

Factors that Affect the Cost of Custom Boxes 

Pricing has a key role in the customization of your boxes. You might be surprised if you requested quotes for custom boxes. Pricing in the custom packaging industry isn’t arbitrary, but it is not clearly available. It is because there are several factors that are involved in determining the price of the custom box. We guide you with every major factor that influences the cost of your boxes. This helps you make a smart and informed decision to choose where you can spend the most and where you can save money.

We break down the cost of every factor, so you know exactly what you are paying for without any surprise charges. 

Industries We Serve That Use Custom Packaging

Good packaging is more than fitting the product. Every industry has its requirements. A packaging that works perfectly for the skincare brands has nothing to do with the food supplier.   We have expertise in designing packaging for businesses across various sectors. We understand the needs of each industry. 

E-commerce and DTC Brands

In the e-commerce industry, every packaging box has a brand interaction. When a customer opens up a box that is thoughtfully designed, it creates a positive impression before the product is even touched. We help e-commerce and direct-to-customer brands to create custom boxes that create an immersive unboxing experience. Our flexible production capacity offers custom boxes with minimum requirements. You can customize these boxes in different shapes and designs according to your product.

Food and Beverage Businesses

Food and beverage businesses need packaging that meets hygiene standards, handles oil and grease, and prevents moisture. We customize burger boxes to beverage boxes according to the requirements of the items. Our food-grade and FDA-approved materials with custom sizing options offer a full range of boxes that fulfill the packaging requirements for different food items. 

Cosmetic and Skincare Brands

Packaging is a part of the product in the cosmetic industry. Customers make decisions after interacting with the box on a retail shelf or flat-lay photo. We manufacture custom cosmetic boxes in rigid, folding carton, and kraft formats. We customize these boxes with premium finishing materials to make them attractive and appealing to customers.

Retail and Brick-and-Mortar 

Getting onto a retail shelf is quite a task. The test of your product starts among other products on the shelf. We design retail-ready custom boxes for shelf display and structural integrity for stacking. We ensure that your brand remains visually appealing with the right type of finishing on the box.

Health, Wellness, and CBD 

The packaging for the health and wellness industry carries regulatory requirements. Your packaging must have compliant labels. Our customized boxes are FDA-compliant with clear and professional designs that build customer trust.  

At Plus Printers, we provide free design assistance. So, whether you have a newly started e-commerce store or an established fast food chain, we fulfill custom boxes wholesale orders for every type of business effectively. 

How to Order Your Custom Boxes from Plus Printers 

We understand the confusion of placing your first order for custom boxes. The process of ordering is simple and easy. 

• Tell Us What You Want 

Connect with us after filling out the free quote form. Share your product dimension and requirements in your mind with the desired quantity. However, if you are not sure about the box style, dimension, printing method, or finishing, do not worry. Our packaging specialist will assist you in choosing the right box.

• Receive Your Free Quote

Once you share all the requirements, we will put all the items together to send you a quote within 24 hours. We have transparent pricing. You will see no hidden charges, no setup fee, and no surprise costs at checkout. If you want to explore different finishing options with different materials, we are happy to run multiple options for you.

• Approve your design 

If you already have the artwork ready, send it to our team. We will review it for printing compatibility. We will check resolution, color profiles, bleed, and safe zones before going into production. However, if you do not have any artwork, our in-house team will support you to build a design from scratch for free. You will receive a digital proof first but you can also request a free sample pack to check whether the box is exactly like you thought or requires any changes. 

• Receive your Custom Boxes 

The product begins soon after you approve the design. The standard turnaround time is 12-15 business days for shipment. You will receive tracking information as soon as your order is dispatched. You can also contact our customer support team if you have any questions. Just let us know, we are available 24/7 for your help.

Sustainable Custom Packaging Options For Your Brand

We craft your custom boxes with 100% recyclable and eco-friendly materials. We ensure that your packaging solutions are aligned with sustainable practices. 

We offer:

• Biodegradable packaging options
• FSC-certified paper
• Solutions designed to reduce your carbon footprint
• Non-toxic inks, i.e., water-based and soy-based 

These options help you meet customer expectations while maintaining packaging performance. 

Wholesale Custom Boxes for High-Volume Orders

When your business is growing at a certain rate, smart businesses usually order packaging in advance. At this stage, you cannot use boxes without your logo. You need a reliable packaging partner that provides consistent custom boxes with a logo wholesale for bulk production. 

At Plus Printers, our wholesale custom boxes are built for brands that order in volume and expect predictable results every time.

Order Your Custom Boxes That Represent Your Brand

Your packaging is the very first physical interaction with your customer.  It decides how the customer perceives your brand and values your product. Are they willing to reorder again, and how soon will they be coming for the second order? At Plus Printers, we help you create this powerful first impression. 

Start with a free quote, or order your free printed sample pack today and see the quality for yourself. We offer free design assistance and free shipping in the USA. For more details, contact us at info@plusprinters.com or (917) 310-3156.